Lincoln Electric UWW-170 manual Helpful Hints, Practice

Page 26

 

B-13

 

LEARNING TO WELD

 

B-13

 

 

 

 

 

 

Helpful Hints

1.For general welding, it is not necessary to weave the arc, neither forward or backward nor sideways. Weld along at a steady pace. You will find it easier.

2.When welding on thin plate, you will find that you will have to increase the welding speed, whereas when welding on heavy plate, it is necessary to go more slowly in order to get good penetration.

3.When welding sheet metal 16 gauge (1.5 mm) and lighter, heat buildup may cause part warpage and burn through. One way to eliminate these problems is to use the back-stepping method illustrated in Figure B.21.

First weld from A to B; then from C to A; then from D to C; then from E to D, and so on.

B A C D E

Back-Stepping

FIGURE B.21

Practice

The best way of getting practice in the four skills that enable you to maintain:

1.Correct welding position

2.Correct way to strike an arc

3.Correct electrical stickout

4.Correct welding speed

is to perform the following exercise.

For the SP 170-I, use the following:

Mild Steel

16 gauge or 1/16 inch

 

(1.6 mm)

Electrode

0.035" (0.9 mm)

 

NR-211-MP

 

Innershield Wire

Voltage Setting “V”

A

Wire Feed Speed “oo”

1.5

 

 

Refer to Figure B.22.

1.Learn to strike an arc by positioning the gun over the joint and touching the wire to the work.

2.Position face shield to protect face and eyes.

3.Depress gun trigger, hold gun so contact tip to work distance is about 3/8 to 1/2 inch (10 to 12 mm) and the gun is at proper angle.

4.After you strike the arc, practice the correct electri- cal stickout. Learn to distinguish it by its sound.

5.When you are sure that you can hold the correct electrical stickout, with a smooth “crackling” arc start moving. Look at the molten puddle constantly, and look at the “ridge” where the metal solidifies.

6.Run beads on a flat plate. Run them parallel to the top edge (the edge farthest away from you). This gives you practice in running straight welds, and also gives you an easy way to check your progress. The 10th weld will look considerably bet- ter than the first weld. By constantly checking on your mistakes and your progress, welding will soon be a matter of routine.

Contact

Tip

ESO

Gun Angle

FIGURE B.22

SP 170-I

Image 26
Contents SP 170-I and UWW-170 Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Identify and Locate Components 2INSTALLATIONA-2Safety Precautions Electric Shock can killOutput Connections Select Suitable LocationLimitations StackingConnecting Gun Cable to the SP GUN InstallationWork Cable Installation GAS ConnectionPower Input Cable Input ConnectionsLine Cord Connection 230 50/60Operation Design Features AdvantagesOperational Features and Controls General DescriptionControls and Settings Welding CapabilityWelding Operations Wire LoadingFriction Brake Adjustment Sequence of OperationFigure B.4 Making a Weld Cleaning Tip And NozzleProcess Guidelines Overload Protection Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG ARC-WELDING Circuit Learning to WeldLearning to Weld SELF-SHIELDED Fcaw Welding ARCFor Gmaw MIG Process Gmaw MIG Welding ARCProcess Selection For Fcaw Innershield Process Common MetalsJoint Types and Positions Butt WeldsFillet Welds Welding In The Vertical PositionPenetration Vertical-down Welding Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFor the SP 170-I, use the following To Correct Poor Penetration in order of impor- tance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Eliminate Stubbing* in order of importanceProper Gun Handling Drive Roll Orientation Application ChartOutput Polarity K464 .035 0.9 mm Innershield Welding Kit AccessoriesOptional Accessories K491 .045 1.2 mm Innershield Welding KitReplacement Parts Innershield Fcaw ConversionRoutine Maintenance MaintenanceMaintenance Safety Precautions Gun Cable Cleaning GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollChanging Drive Roll UWW-170 only Component Replacement ProceduresChanging Drive Roll SP 170-I only Changing Liner Fully seat the liner bushing into the conGUN Handle Parts black trigger GUN Handle Parts red triggerTroubleshooting HOW to USE Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionGAS Flow Problems Welding Problems Wiring WiringPage Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding $700.00Precaucion Warnung