Lincoln Electric UWW-170 Changing Machine Over to Feed Other Wire Sizes, Welding with Gmaw MIG

Page 19

 

B-6

 

OPERATION

 

B-6

 

 

 

 

 

 

The SP 170-I is suitable for .035" (0.9 mm) aluminum wire and .023"– .035" (0.6 - 0.9 mm) stainless wire. Refer to Table B.1 for recommended procedure set- tings. (Requires K499 Argon regulator kit and K664-1 Aluminum - Stainless Feeding Kit.)

CAUTION

It is important when changing between welding with steel wire and aluminum to exchange feeding components due to the lubricant applied to steel wire. Failure to do so may result in contaminated welds when welding aluminum.

------------------------------------------------------------------------

TABLE B.1 — SP 170-I

WELDING PROCEDURES

 

 

Shielding

 

Voltage/Wire Speed

 

Process

Welding Wire

Gas

1.6mm

2.0mm

2.5mm

3.5mm

5.0mm

MIG DC+

.035 Dia (0.9mm)

100% Argon

A-5

B6.5

C-8

D-8.5

E-10

 

4043/5356

 

 

 

 

 

 

 

 

Aluminum Wire

 

 

 

 

 

 

 

MIG DC+

.023 Dia (0.6mm)

98% Argon/

A-4

B-6

C-8

 

 

308L Stainless

2% Oxygen

 

 

 

 

 

 

 

Steel Wire

 

 

 

 

 

 

 

MIG DC+

.030 Dia (0.8mm)

98% Argon/

B-3.5

C-6.5

D-7

E-8

 

E-9

 

308L Stainless

2% Oxygen

 

 

 

 

 

 

 

Steel Wire

 

 

 

 

 

 

 

MIG DC+

.035 Dia (0.9mm)

98% Argon/

B-2.5

C-4

D-6

E-8

 

E-8

 

308L Stainless

2% Oxygen

 

 

 

 

 

 

 

Steel Wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHANGING MACHINE OVER TO FEED OTHER WIRE SIZES

The SP 170-I is shipped from the factory ready to feed 0.030" (0.8 mm) diameter wire. To operate the SP 170-I with other sizes of wire, it is necessary to change the contact tip and change the drive roll over to other sizes. Refer to Changing the Contact Tip and Changing the Drive Roll, in the MAINTENANCE sec- tion, for specific information on these procedures.

WELDING WITH GMAW (MIG)

Shielding Gas

When using the GMAW process, obtain and install a gas regulator and hose kit K463 (for CO2) or a K499 (Argon-mixed) gas regulator and hose kit.

1.For CO2, open the cylinder very slowly. For argon- mixed gas, open cylinder valve slowly a fraction of a turn. When the cylinder pressure gauge pointer stops moving, open the valve fully.

2.If using a regulator with an adjustable flow meter, close the gun trigger and adjust the flow to give 15

20 cubic ft per hour (CFH) (7 – 10 I/min) [use 20

25 CFH (10 – 12 I/min) when welding out of position or in a drafty location.

3.Keep the cylinder valve closed, except when using the SP 170-I. When finished welding:

a) Close the cylinder valve to stop gas flow.

b) Depress the gun trigger briefly to release the pressure in the gas hose.

c) Turn off the SP 170-I.

WELDING WITH FCAW (Innershield)

When using the FCAW process, the correct drive roll and electrode polarity must be used. See Work Cable Installation in INSTALLATION section for changing the polarity.

Innershield welding kits K549-1 (for .035") and K549-2 (for .045") are also available.

OVERLOAD PROTECTION

Output Overload

The SP 170-I is equipped with a circuit breaker which protects the machine from damage if a severe over- load occurs. The circuit breaker button will extend out when tripped. The circuit breaker must be manually reset.

Thermal Protection

The SP 170-I has a rated output duty cycle of 20%. If the duty cycle is exceeded, a thermal protector will shut off the output until the machine cools to a reason- able operating temperature. This is an automatic func- tion of the SP 170-I and does not require user inter- vention. The fan continues to run during cooling.

Electronic Wire Drive Motor Protection

The SP 170-I has built-in protection for wire drive motor overload.

SP 170-I

Image 19
Contents SP 170-I and UWW-170 California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Installation Electric Shock can kill 2INSTALLATIONA-2Safety Precautions Identify and Locate ComponentsStacking Select Suitable LocationLimitations Output ConnectionsGAS Connection GUN InstallationWork Cable Installation Connecting Gun Cable to the SPInput Connections Power Input Cable230 50/60 Line Cord ConnectionGeneral Description Design Features AdvantagesOperational Features and Controls OperationWelding Capability Controls and SettingsSequence of Operation Wire LoadingFriction Brake Adjustment Welding OperationsFigure B.4 Process Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection SELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING CircuitProcess Selection Gmaw MIG Welding ARCFor Gmaw MIG Process Butt Welds Common MetalsJoint Types and Positions For Fcaw Innershield ProcessPenetration Welding In The Vertical PositionFillet Welds Correct Welding Position Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Vertical-down WeldingCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFor the SP 170-I, use the following To Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tanceProper Gun Handling Output Polarity Application ChartDrive Roll Orientation K491 .045 1.2 mm Innershield Welding Kit AccessoriesOptional Accessories K464 .035 0.9 mm Innershield Welding KitInnershield Fcaw Conversion Replacement PartsMaintenance Safety Precautions MaintenanceRoutine Maintenance Contact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Gun Cable CleaningChanging Drive Roll SP 170-I only Component Replacement ProceduresChanging Drive Roll UWW-170 only Fully seat the liner bushing into the con Changing LinerGUN Handle Parts red trigger GUN Handle Parts black triggerHOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Areas Symptoms MisadjustmentsGAS Flow Problems Welding Problems Wiring WiringPage $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung