Stanley Black & Decker DH1500 DH3500 DH9000 user manual Troubleshooting, Problem Cause Solution

Page 14

TROUBLESHOOTING

This section describes how to find and resolve problems users may experience. If a situation occurs that is not covered, call your Stanley Customer Service representative for assistance.

WARNING

Inspecting the tool or installing parts with the hydraulic hoses connected can result in severe personal injury or equipment damage. To prevent accidental startup, disconnect the hydraulic power before beginning any inspection or installation task.

If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.

When diagnosing faults in operation of the tool, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the table below. Use a flowmeter known to be accurate. Check the flow with the hydraulic oil temperature at least 80° F/27° C.

PROBLEM

CAUSE

SOLUTION

 

Hydraulic flow is in wrong direction.

Reverse the flow.

 

Low hydraulic oil level.

Fill reservoir.

 

No flow to breaker.

Have hydraulic circuit tested by

Hammer will not fire.

 

authorized dealer/distributor per

Main relief set low.

approved procedure.

 

 

 

Internal damage.

Have unit serviced by an authorized

 

dealer/distributor.

 

 

 

Damaged quick couplers.

Replace.

 

 

Have hydraulic circuit tested by an

 

Low hydraulic flow

authorized dealer/distributor per

Hammer runs slowly.

 

approved procedure.

 

Internal leakage.

Have unit serviced by an authorized

 

dealer/distributor.

 

 

 

Damaged switch or connection.

Have carrier serviced by an authorized

 

Relief set too low.

 

dealer/distributor.

Hammer runs erratically.

Internal damage.

 

 

Hammer binding.

Clean hammer in housing.

 

Chain or lift lug damage

Perform inspection as listed on Page 13

 

Chain tension too tight

Have unit serviced.

 

Main relief set low.

 

Hydraulic system overheats.

Insufficient cooling capability in hydraulic

Have unit serviced by an authorized

 

circuit.

dealer/distributor.

 

Line/hose size too small.

 

 

 

Excessive back-pressure.

 

14 DH USER MANUAL

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Contents Safety, Operation and Maintenance Page Table of Contents Declaration of Conformity Weisbeck, AndySafety Symbols Local Safety RegulationsSafety Precautions Know the Work Conditions Obey Safety RulesBe Thoroughly Trained Before Operating the Unit Alone Safety Precautions Specification Plate Tool Stickers & TagsSKIDSTEER, Backhoe or Excavator Size Tool InstallationOperation Test the Hydraulic SystemMounting to the Carrier OperationGeneral Technique for Breaking Slab Adjusting ImpactDaily Inspection First 10 / 20 Hours of OPERATION, Check Troubleshooting Problem Cause SolutionSpecifications Dimensions and WeightsDH1500 Parts Illustration DH1500 Parts List SHT No Qty DescriptionDH3500 Parts Illustration DH3500 Parts List DH9000 Parts Illustration DH9000 Parts List Stanley Hydraulic Tools SE Naef Road Milwaukie, Oregon