Lincoln Electric SVM154-A Dual Procedure Remote, Wire Reel Loading READI-REELS Spools or Coils

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B-10

 

OPERATION

B-10

 

 

 

 

 

 

 

DUAL PROCEDURE

REMOTE

 

 

 

 

 

 

WARNING

 

CONTROL (K1449-1)

 

 

 

 

 

Check to be sure the Retaining Spring has fully

When this option is connected to the LN-10 Control

returned to the locking position and has SECURELY

locked the Readi-Reel Cage in place. Retaining

Box receptacle, and the Procedure Key selects

Spring must rest on the cage, not the welding elec-

“REMOTE” the front panel knob controls and proce-

trode.

 

 

dure selection is transferred to the knob encoder con-

___________________________________________

trols and Procedure Selector Switch of the remote,

 

 

 

 

which function in the exact same manner. Remote

9) To remove Readi-Reel from Adapter, depress

knob encoders set Weld voltage and wire feed speed,

 

retaining spring tab with thumb while pulling the

as well as Trigger Cold Feed Speed, but not Timers or

 

Readi-Reel cage from the molded adapter with

Run-In.

 

 

both hands. Do not remove adapter from spindle.

If using the optional K683-1, -3 Dual Procedure Switch, for a wire drive, to select A or B along with the (K1449-1) remote, both the front panel and remote Procedure selector and switch must be set to “REMOTE” and “Gun Switch” (center) positions.

The LN-10 Procedure lights indicate whether A or B is remotely selected.

WIRE REEL LOADING - READI-REELS,

SPOOLS OR COILS

To Mount a 30 Lb. (14 kg) Readi-Reel Package (Using the Molded Plastic K363-P Readi-Reel Adapter:)

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The Spindle should be located in the LOWER mounting hole.

1)Depress the Release Bar on the Retaining Collar and remove it from the spindle.

2)Place the Adapter on the spindle.

3)Re-install the Retaining Collar. Make sure that the Release Bar “pops up” and that the collar retainers fully engage the retaining groove on the spindle.

4)Rotate the spindle and adapter so the retaining spring is at the 12 o'clock position.

5)Position the Readi-Reel so that it will rotate in a direction when feeding so as to be de-reeled from bottom of the coil.

6)Set one of the Readi-Reel inside cage wires on the slot in the retaining spring tab.

7)Lower the Readi-Reel to depress the retaining spring and align the other inside cage wires with the grooves in the molded adapter.

8)Slide cage all the way onto the adapter until the retaining spring "pops up" fully.

FIGURE B.1

To Mount 10 to 44 Lb. (4.5-20 kg) Spools (12"/300 mm Diameter) or 14Lb.(6 Kg) Innershield Coils:

The Spindle should be located in the LOWER mounting hole.

(For 8" (200 mm) spools, a K468 spindle adapter must first be slipped onto spindle.)

(For 13-14 lb. (6 Kg) Innershield coils, a K435 Coil Adapter must be used).

1)Depress the Release Bar on the Retaining Collar and remove it from the spindle.

2)Place the spool on the spindle making certain the spindle brake pin enters one of the holes in the back side of the spool. Be certain the wire comes off the reel in a direction so as to de-reel from the bottom of the coil.

3)Re-install the Retaining Collar. Make sure that the Release Bar “pops up” and that the collar retainers fully engage the retaining groove on the spindle.

LN-10

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Contents SVM154-A ISAFETYi Safety Fumes and GasesWelding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Installation Table of Contents Installation SectionTechnical Specifications LN-10 Head & Control General DescriptionMounting the 10 Series Wire Drive Safety PrecautionsInstallation of the LN-10 Boom Mount Wire Feeder Components Recommended Processes and EquipmentMounting the LN-10 Control Box Mounting Synergic 7F Wire Drive Unit K679-1 orConnecting Wire Drive Unit to Control Box Series Wire Drive Ratio Selection Wire Drive Speed Range SelectionControl Speed Range Setting Electrode RoutingSeries Wire Drive Roll Kit Installation KP1505 and KP1507 Wire Feed Drive Roll KitsProcedure to Install Drive Roll and Wire Guides Synergic 7F Wire Drive 4-Roll Kits KP655 and KP656Gmaw Guns GUN and Cable Assemblies with Standard ConnectionGUN and Cable Assemblies with FAST-MATE Connection Innershield GunsCylinder may explode if damaged 8INSTALLATIONA-8Series Wire Drive Water Connections for Water Cooled Guns Buildup of Shielding GAS may harm health or killElectrical Installation Input Cable LN-10 Control to Power SourceMaterials Required for bench to boom conversion Optional Features InstallationBoom and Bench Conversions Materials Required for boom to bench conversionTable of Contents Operation Section OperationWire Drive Head Selection LN-10 Control DIP Switch SetupSetting the DIP Switches Setup DIP Switch AccessWelding Power Source Selection Metric/English Wire Feed Speed Display Selection Step Trigger Mode Operation SelectionSecurity Mode Selection S2 switch 1 on = m/minS2 switch 6 on Minimum Limits Setting mode on Maximum Limits Setting Mode SelectionS2 switch 4 on = Robotics mode on S2 switch 4 OFF = Robotics mode OFF As shippedKeypad and Display Operation Power-Down SaveProcedure Lights Indicate which Keypad and Display Description Trigger Mode Selection Display Control Keys Control Control Select key enables operator to Digital Memory VoltmeterMaximum and Minimum Limits Setting Modes Dual Procedure Remote Wire Reel Loading READI-REELS Spools or CoilsFigure B.2 Making a Weld Procedure for Setting Angle of FeedplateGAS Guard Regulator Setting Grounding Lead Protector Wire Reel ChangingWire Feed Overload Protection DH-10Explanation of Prompting Error Messages Display Prompt or ErrorAccessories Table of Contents Accessories SectionTable C.1 LN-10 Wire Feeder Accessories GeneralAluminum Electrode Wire Size Solid Steel ElectrodeCored Electrode Aluminum Electrode For use with Binzel Guns OnlyK1449-1 Dual Procedure K683-1 Dual Procedure SwitchK683-3 Dual Procedure Switch Input Cable AssembliesGUN and Cable Assemblies K1558-1 Remote Switch Interface ModuleGUN Adapters for 10 Series K1561-1 Robotics Interface ModuleK1555-1 Insulated Lift Hook K1557-1 Swivel MountK1556-1 Light Duty Caster KIT Maintenance Table of Contents Maintenance SectionRoutine Maintenance MaintenanceAvoiding Wire Feeding Problems Safety Precautions Periodic MaintenanceFigure D.1 Major Component Locations Table of Contents Theory of Operation Section Theory of OperationControl Board Input RECEPTACLE, Control Board and Operator Controls Wire Feed Head Receptacle Figure E.3 LN-10 Wire Feed Head and ReceptacleWire Feed Overload Loss of Voltage Sense Protection Shutdown Theory of Operation Protection and ShutdownLN-10 Troubleshooting and Repair Table of Contents Troubleshooting and Repair SectionHOW to USE Troubleshooting Guide Return to Return to Master TOCPC Board Troubleshooting Procedures LN-10 Troubleshooting Guide Function ProblemsFunction Problems Power Source Selection Function Problems Mode Selection Perform the Encoder Board Test Troubleshooting and Repair Mum and minimum limit set Perform the Gas Solenoid Test Feeding Problems Welding Problems LN-10 Test Description Test ProceduresWire Drive Motor Test Materials NeededWire Drive Motor Test Test ProcedureTach Adjustment and Feedback Test Materials Needed20TROUBLESHOOTING and REPAIRF-20 Tach Adjustment and Feedback TestTach Adjustment Procedure LN-10 Keypad Resistance Test 24TROUBLESHOOTING and REPAIRF-24 Keypad Resistance TestControl Ohms 50 Ohms Typical LN-10 Encoder PC Board Test Encoder PC Board Test Figure F.4 Encoder PC Board TestGAS Solenoid Test 30TROUBLESHOOTING and REPAIRF-30 GAS Solenoid TestComponent Replacement Procedures Display PC Board Removal and ReplacementRemoval Procedure 32TROUBLESHOOTING and REPAIRF-32Display PC Board Removal and Replacement Replacement ProcedureGAS Solenoid Removal and Replacement 34TROUBLESHOOTING and REPAIRF-34 GAS Solenoid Removal and ReplacementEncoder PC Board Removal and Replacement Encoder PC Board Removal and Replacement Figure F.8 Encoder PC Board Removal and ReplacementWire Drive Motor and Gear BOX Removal and Replacement Wire Drive Motor and Gear BOX Removal and Replacement Figure F.9 Wire Feed Assembly RemovalTo Remove the Wire Drive Assembly from the Gear BOX To Remove the Drive Motor from the Gear BOXReplacement Procedures Current Sensing Reed Switch Removal and Replacement Current Sensing Reed Switch Plug Check Wire Feed Speed Range Retest After RepairElectrical Diagrams Section Electrical Diagrams Wiring Diagram LN-10 ControlWiring Diagram LN-10 Wire Drive Electrode Cable From Current SensorSchematic Control PC Board #1 Schematic Control PC Board #2 Circuitry TachPC Board ASSEMBLY-CONTROL 3168 GSchematic Display PC Board 5VABoard Schematic Encoder PC Board 22066PC Board ASSEMBLY-ENCODER EncoderSVM Error Reporting Form
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