Lincoln Electric SP-255 manual 2OPERATION, Recommended Processes and Equipment, Welding Capability

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B-2OPERATION

PRODUCT DESCRIPTION

The SP-255 is a complete semiautomatic constant voltage DC arc welding machine built to meet NEMA specifications. It combines a constant voltage power source and a constant speed wire feeder with a micro- computer-based controller. This forms an intelligent welding system that really puts the automatic in semi- automatic. A touch key entry system with audible feedback, along with a two-line, 32 character alphanu- meric display provide user friendly control of the sys- tem.

Multilingual display capability allows the SP-255 to communicate with the user in any of the following lan- guages: English, German, French, Spanish, or Japanese (Katakana).

RECOMMENDED PROCESSES AND EQUIPMENT

The SP-255 is recommended for GMA welding processes using 10 to 44 lb. (4.5 to 20 kg) 2" (51 mm) I.D. spools or Readi-Reel®coils of .025 through .045 (0.6-1.2 mm) solid steel using CO2, ArCO2, or ArO2 shielding gas, .035" (0.9 mm) stainless steel using ArO2 or HeArCO2 shielding gas, 3/64" (1.2 mm) alu- minum using Ar shielding gas, and .045" (1.2 mm) Outershield® electrodes using CO2 or ArCO2 shielding gas, as well as .035" (0.9 mm) and .045" (1.2 mm) Innershield® self-shielded electrodes.

The SP-255 is factory equipped to feed .035" (0.9

mm)and .045" (1.2 mm) electrodes and includes a 200A, 60% duty cycle rated, 12.5 ft. (3.8 m) GMA gun and cable assembly equipped for these wire sizes. The SP-255 is factory equipped with an adjustable

CO2 and Argon blend flow regulator. A supply of shielding gas is required for GMAW processes.

WELDING CAPABILITY

The SP-255 is rated at 250 amps @ 26 volts at a 35% duty cycle on a ten minute basis. It is capable of high- er duty cycles at lower output currents.

LIMITATIONS

The SP-255 may not operate as designed if powered with a portable or in-plant generator.

IDEALARC SP-255

DESCRIPTION OF CONTROLS AND KEYS

POWER SWITCH

Place the lever in the “ON” position to turn the SP-255 on. When the power is on, the red LED backlighting of the LCD display will be lit, and the screen will contain a readable display. The welding setup present when the power was shut off or disconnected will be restored when the power is restored.

SETUP KEYS

DISPLAY LANGUAGE SELECTION

The SP-255 has multilingual display capability permit- ting the SP-255 prompts, messages, and other display information to be in any of five languages: English, German, French, Spanish, and Japanese (Katakana). The user may select the chosen language by simulta- neously pressing the PROCESS Key and the appro- priate Number Key per the instructions given in the appropriate language on the Keypad Instruction Decal inside the SP-255 door, also shown below:

ARROW KEYS

There are three pairs of arrow keys: left, center, and right. The up arrow keys increase the selection dis- played directly above them. The down arrow keys decrease the selection displayed directly above them. All of the arrow keys have a repeat function when they

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Contents Safety Depends on You Idealarc SP-255Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Master Table of Contents for ALL Sections Section F Section DSection E AppendixINSTALLATIONA-1 Technical Specifications Idealarc SP-255Input Power and Grounding Connections 2INSTALLATIONSafety Precautions Uncrating the SP-255Output Polarity Connection INSTALLATIONA-3GUN and Cable Installation 4INSTALLATION Shielding GASOPERATIONB-1 Fumes and Gases can be dangerousWelding Capability 2OPERATIONRecommended Processes and Equipment LimitationsOPERATIONB-3 Start Mode SelectionsProcess WIRE/GAS KEY Auto KEY Procedure Keys4OPERATION Typical Auto KEY Press SequencesOPERATIONB-5 Memory KeysTypical Memory Number KEY Press Sequence Timer Keys6OPERATION Spot KEYGUN Switch Keys OPERATIONB-78OPERATION Typical Toggle KEY Press SequenceStep Trigger Interlock Keys Using 4-STEP Trigger Interlock FunctionOPERATIONB-9 Typical Activate KEY Press SequenceProcedure for Changing Drive Roll GUN SwitchesWire Drive Roll Wire Reel LoadingTo Start the Welder Idle Roll Pressure SettingOPERATIONB-11 Feeding ElectrodeMaking AN Auto Mode Weld 12OPERATIONOPERATIONB-13 14OPERATION Wire Feed Overload ProtectionExplanation of Prompting and Error Messages Welding Thermal Overload ProtectionOPERATIONB-15 Operation ACCESSORIESC-1 2ACCESSORIES ACCESSORIESC-3 Disabling Spool GUNIdealarc SP-255 Cable Cleaning MAINTENANCED-1Safety Precautions Routine Maintenance2MAINTENANCE Liner Removal ReplacementMagnum 250SP GUN Parts and Accessories MAINTENANCED-3GUN Handle Disassembly Idealarc SP-255 TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments 2TROUBLESHOOTINGTroubleshooting Guide Authorized Field Service FacilityTROUBLESHOOTINGE-3 Contact your local Lincoln 4TROUBLESHOOTINGAuthorized Field Service Facility TROUBLESHOOTINGE-5 Function Problems6TROUBLESHOOTING Contact your local Lincoln Authorized Field Service FacilityWiring Diagrams SP-255 Wiring Diagram L9688 Dual VoltageWiring Diagrams Dimension Print Page Page Page Page How To Read Shop Drawings $700.00Precaucion Warnung Limited Warranty