Lincoln Electric SP-255 manual TROUBLESHOOTINGE-5, Function Problems

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TROUBLESHOOTINGE-5

Observe Safety Guidelines

detailed in the beginning of this manual.

TROUBLESHOOTING GUIDE

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

 

 

 

 

FUNCTION PROBLEMS

 

 

The SP-255 stops feeding wire

 

 

1.

Check for any restriction in the

 

 

while welding and the MOTOR

 

 

 

wire feeding path.

 

 

OVERLOADED message appears

 

 

 

 

 

 

on the LCD display.

 

 

2.

Make sure the correct size con-

 

 

 

 

 

 

tact tip, gun liner and drive rolls

 

 

 

 

 

 

are being used.

 

 

 

 

 

 

 

 

 

The voltage and/or wire feed speed

 

 

1.

The thumbswitch circuit in the

 

 

are being changed even though the

 

 

 

gun and cable assembly may be

 

 

gun thumbswitch or front panel

 

 

 

faulty. Repair or replace.

 

 

arrow keys are not activated.

 

 

 

 

 

 

 

 

 

 

 

 

 

The LCD display is not readable

 

 

1.

There may have been an inter-

 

 

even though the backlighting is

 

 

 

nal system “fault”. Turn input

 

 

functioning.

 

 

 

power off for a few seconds.

 

 

 

 

 

 

Turn power back on and check

 

 

 

 

 

 

for proper machine operation.

 

 

 

 

 

2.

Check the input voltage. Make

 

 

 

 

 

 

sure the input voltage matches

 

 

 

 

 

 

the nameplate rating and the

 

 

 

 

 

 

reconnect panel configuration.

 

 

 

 

 

 

 

 

 

Error messages or alarm continu-

 

 

1.

There may be an error in the

 

 

ously beeps in bursts of three.

 

 

 

system or the keypad entry. See

 

 

 

 

 

 

Explanation of Prompting and

 

 

 

 

 

 

Error Messages in the Operation

 

 

 

 

 

 

section.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED COURSE OF ACTION

If all recommended possible areas of misadjustment have been checked and the problem persists, contact your local Lincoln Authorized Field Service Facility.

IDEALARC SP-255

Image 41
Contents Idealarc SP-255 Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Master Table of Contents for ALL Sections Section E Section DSection F AppendixTechnical Specifications Idealarc SP-255 INSTALLATIONA-1Safety Precautions 2INSTALLATIONInput Power and Grounding Connections Uncrating the SP-255Output Polarity Connection INSTALLATIONA-3GUN and Cable Installation Shielding GAS 4INSTALLATIONFumes and Gases can be dangerous OPERATIONB-1Recommended Processes and Equipment 2OPERATIONWelding Capability LimitationsOPERATIONB-3 Start Mode SelectionsProcess WIRE/GAS KEY 4OPERATION Procedure KeysAuto KEY Typical Auto KEY Press SequencesMemory Keys OPERATIONB-56OPERATION Timer KeysTypical Memory Number KEY Press Sequence Spot KEYOPERATIONB-7 GUN Switch KeysTypical Toggle KEY Press Sequence 8OPERATIONOPERATIONB-9 Using 4-STEP Trigger Interlock FunctionStep Trigger Interlock Keys Typical Activate KEY Press SequenceWire Drive Roll GUN SwitchesProcedure for Changing Drive Roll Wire Reel LoadingOPERATIONB-11 Idle Roll Pressure SettingTo Start the Welder Feeding Electrode12OPERATION Making AN Auto Mode WeldOPERATIONB-13 Explanation of Prompting and Error Messages Wire Feed Overload Protection14OPERATION Welding Thermal Overload ProtectionOPERATIONB-15 Operation ACCESSORIESC-1 2ACCESSORIES Disabling Spool GUN ACCESSORIESC-3Idealarc SP-255 Safety Precautions MAINTENANCED-1Cable Cleaning Routine MaintenanceLiner Removal Replacement 2MAINTENANCEMagnum 250SP GUN Parts and Accessories MAINTENANCED-3GUN Handle Disassembly Idealarc SP-255 HOW to USE Troubleshooting Guide TROUBLESHOOTINGE-1Troubleshooting Guide 2TROUBLESHOOTINGProblems Possible Areas Symptoms Misadjustments Authorized Field Service FacilityTROUBLESHOOTINGE-3 Contact your local Lincoln 4TROUBLESHOOTINGAuthorized Field Service Facility Function Problems TROUBLESHOOTINGE-5Contact your local Lincoln Authorized Field Service Facility 6TROUBLESHOOTINGSP-255 Wiring Diagram L9688 Dual Voltage Wiring DiagramsWiring Diagrams Dimension Print Page Page Page Page $700.00 How To Read Shop DrawingsPrecaucion Warnung Limited Warranty