Lincoln Electric S350 manual Main Control Board Status Light, Error Code # Indication

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TROUBLESHOOTING

E-3

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

ERROR CODES FOR THE POWER WAVE® S350

The following is a partial list of possible error codes for the POWER WAVE® S350. For a complete listing consult the Service Manual for this machine.

MAIN CONTROL BOARD ( “STATUS” LIGHT)

 

Error Code #

Indication

 

 

 

36

Thermal error

Indicates over temperature. Usually accompanied by Thermal LED.

 

 

Check fan operation. Be sure process does not exceed duty cycle

 

 

limit of the machine

 

 

 

54

Secondary (Output) over current error

The long term average secondary (weld) current limit has been

 

 

exceeded. NOTE: The long term average secondary current limit is

 

 

325 amps.

 

 

 

56

Chopper communication error

Indicates communication link between main control board and chop-

 

 

per has errors. If cycling the input power on the machine does not

 

 

clear the error, contact the Service Department.

 

 

 

58

Primary Fault error

Review error code from input board status light or status beeper.

 

 

Most likely caused by an over power condition which caused an

 

 

under voltage on the primary bus. If cycling the input power on the

 

 

machine does not clear the error, contact the Service Department.

 

 

Other

Error codes that contain three or four digits are defined as fatal

 

 

errors. These codes generally indicate internal errors on the Power

 

 

Source Control Board. If cycling the input power on the machine

 

 

does not clear the error, contact the Service Department.

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE® S350

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Contents Power Wave S350 Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Installation Technical Specifications Power Wave S350Model Height Width Depth Weight Operating Temperature RangeStorage Temperature Range Process Output Range AmperesFalling Equipment can Cause injuryInput Fuse and Supply Wire Considerations Power Cord ReplacementInput Connection Input Voltage SelectionConnection Diagrams Gtaw TIG WeldingSmaw Stick Welding Gmaw MIG WeldingMIG Process Recommended Work Cable Sizes for ARC Welding Output Cable Guidelines Table A.1Remote Sense Lead Specifications Cable Inductance and ITS Effects on WeldingTable A.2 WaveElectrode Voltage Sensing Work Voltage SensingIf Sense Leads are Used Voltage Sensing Considerations for Multiple ARC SystemsIf Sense Leads are not Used Figure A.8 Control Cable Connections Product specific Installation InstructionsConnection Between Power Source and Ethernet Networks Electric Shock can Kill Safety PrecautionsOperation Product Description Recommended Processes and EquipmentEquipment Limitations Product SummaryDesign Features Loaded with Standard FeaturesPIN Connector Optional Case Front ControlsCase Back Controls See Figure B.2 for Code See Figure B.2a for CodeCommon Welding Procedures Making a WeldNON-SYNERGIC Welding Modes Synergic Welding ModesConstant Voltage Welding Synergic CVNon Synergic CV All CV ModesFigure B.4 General Options AccessoriesKITS, Options and Accessories Order K875 Accessory KIT 400 AMP Order K704 Remote Output ControlMaintenance Routine MaintenancePeriodic Maintenance Calibration SpecificationTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Table E.1Error Code # Indication Main Control Board Status LightInput Control Board Basic Machine Problems Weld and Arc Quality Problems Troubleshooting Ethernet Diagrams NumberingcavityDimension Print 27.43 13.91 18.81 18.36Precaucion Warnung