Lincoln Electric S350 manual Troubleshooting

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E-7

TROUBLESHOOTING

E-7

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

Weld and Arc Quality Problems (Continued)

Wire burns back to tip at the end of

1.

Burnback Time

1.

Reduce burnback time and/or

 

the weld.

 

 

 

work point.

 

 

 

 

 

 

 

 

Machine output shuts down during a

1.

Secondary current limit has been

1.

Adjust procedure or reduce load

 

weld.

 

exceeded, and the machine shuts

 

to lower current draw from the

 

 

 

 

down to protect itself.

 

machine.

 

 

 

 

 

 

 

 

 

 

2.

System Fault

2.

A non-recoverable fault will inter-

 

 

 

 

 

 

rupt welding. This condition will

 

 

 

 

 

 

also result in a status light blink-

 

 

 

 

 

 

ing. See the Status Light section

 

 

 

 

 

 

for more information.

 

 

 

 

 

 

 

 

Machine wonʼt produce full output.

1.

Input voltage may be too low, lim-

1.

Make certain that the input voltage

 

 

 

 

iting output capability of the power

 

is proper, according to the Rating

 

 

 

 

source.

 

Plate located on the rear of the

 

 

 

 

 

 

machine.

 

 

 

 

 

 

 

 

 

2.

On 460 or 575 the input may be

2. Verify all 3 phases are present.

 

 

 

 

single phase.

 

 

 

 

 

 

 

 

 

 

 

 

3.

Machine calibration.

3.

Calibrate secondary current and

 

 

 

 

 

 

voltage.

 

 

 

 

 

 

 

 

Excessively long and erratic arc.

1.

Wire feed problem.

1.

Check for feeding problems. Make

 

 

 

 

 

 

sure proper gear ratio has been

 

 

 

 

 

 

selected.

 

 

 

 

 

 

 

 

 

 

2.

Loss of, or improper Shielding

2.

Verify gas flow and type are cor-

 

 

 

 

Gas

 

rect

 

 

 

 

 

 

 

 

 

 

3.

Machine calibration.

3.

Calibrate secondary current and

 

 

 

 

 

 

voltage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE® S350

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Contents Power Wave S350 Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Installation Technical Specifications Power Wave S350Model Height Width Depth Weight Operating Temperature RangeStorage Temperature Range Process Output Range AmperesFalling Equipment can Cause injuryInput Fuse and Supply Wire Considerations Power Cord ReplacementInput Connection Input Voltage SelectionConnection Diagrams Gtaw TIG WeldingSmaw Stick Welding Gmaw MIG WeldingMIG Process Recommended Work Cable Sizes for ARC Welding Output Cable Guidelines Table A.1Remote Sense Lead Specifications Cable Inductance and ITS Effects on WeldingTable A.2 WaveElectrode Voltage Sensing Work Voltage SensingVoltage Sensing Considerations for Multiple ARC Systems If Sense Leads are not UsedIf Sense Leads are Used Figure A.8 Product specific Installation Instructions Connection Between Power Source and Ethernet NetworksControl Cable Connections Safety Precautions OperationElectric Shock can Kill Product Description Recommended Processes and EquipmentEquipment Limitations Product SummaryDesign Features Loaded with Standard FeaturesPIN Connector Optional Case Front ControlsCase Back Controls See Figure B.2 for Code See Figure B.2a for CodeCommon Welding Procedures Making a WeldNON-SYNERGIC Welding Modes Synergic Welding ModesConstant Voltage Welding Synergic CVNon Synergic CV All CV ModesFigure B.4 Accessories KITS, Options and AccessoriesGeneral Options Order K875 Accessory KIT 400 AMP Order K704 Remote Output ControlMaintenance Routine MaintenancePeriodic Maintenance Calibration SpecificationTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Table E.1Error Code # Indication Main Control Board Status Light Input Control Board Basic Machine Problems Weld and Arc Quality Problems Troubleshooting Ethernet Diagrams NumberingcavityDimension Print 27.43 13.91 18.81 18.36Precaucion Warnung