Lincoln Electric R3R 500-I, R3R 375-I manual HOW to USE Troubleshooting Guide

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TROUBLESHOOTING

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HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM). Look under the column labeled “PROBLEM (SYMPTOMS)”. This column describes pos- sible symptoms that the machine may exhib- it. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibili- ties that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION

This column provides a course of action for the Possible Cause.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact you local Lincoln Authorized Field Service Facility.

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically hot parts.

Have an electrician install and service this equip- ment.

Turn the input power off at the fuse box before working on equipment.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

IDEALARC® R3R 375-I, 500-I AND 600-I

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Contents R3R 375-I, 500-I California Proposition 65 Warnings SafetyElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Installation InstallationInput Power Connection Duty CycleOperation High Temperature Warning Light Output Current Control MACHINE- Remote SwitchARC Force Control Dial Output Current Control DialOptional Equipment AccessoriesK857 Remote Current Control K817, K817R UndercarriageRoutine Maintenance MaintenancePower Rectifier Replacement Pocket AmptrolHOW to USE Troubleshooting Guide TroubleshootingRecommended Function Problems Troubleshooting Troubleshooting Problems Possible Cause Recommended 375 R3RChecking Snubber Circuit Troubleshooting ProceduresChecking Current Control Rheostat on Machine Diagram Power Diode Test Power Silicon Controlled REC- Tifier TestIdealarc R3R-400, 500-I, 500 & 600-I Wiring Diagram Wiring DiagramsWiring Diagrams R3R 375-I, 500-I K817 or K817R Precaucion Aviso DE