Lincoln Electric SP-175T manual Welding Problems

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E-4

 

TROUBLESHOOTING

 

 

 

E-4

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POSSIBLE

 

 

 

PROBLEMS

 

RECOMMENDED

 

 

 

(SYMPTOMS)

 

 

 

CAUSE

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WELDING PROBLEMS

 

 

 

 

 

 

 

 

Arc is unstable – Poor starting

 

 

 

1. Check for correct input voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to machine. See Installation sec-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tion, “Electrical Input

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connections”.

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Check for proper electrode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

polarity for process.

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Check gun tip for wear or dam-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

age and proper size – Replace.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Contact your local Lincoln

 

 

 

 

 

 

 

 

 

4.

Check for proper gas and flow

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

 

 

 

 

rate for process. (For MIG only.)

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

Check work cable for loose or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

faulty connections.

 

 

 

 

 

 

 

 

 

 

 

 

6.

Check gun for damage or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

breaks.

 

 

 

 

 

 

 

 

 

 

 

 

7.

Check for proper drive roll orien-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tation and alignment.

 

 

 

 

 

 

 

 

 

 

 

 

8.

Check liner for proper size.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

SP-175T

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Contents Safety Depends on You SP-175TSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications SP-175TSafety Precautions Identify and Locate ComponentsOutput Connections Work Clamp InstallationSelect Suitable Location StackingConnecting Gun Cable to the SP-175T GUN InstallationWork Cable Installation GAS ConnectionInput Connections Figure A.5Line Cord Connection Electrical Input Connection for Rated OutputVolt Input Connection Operation Saftey PrecautionsDesign Features Advantages General DescriptionControls and Settings Welding CapabilityLimitations Wire Loading Welding OperationsSequence of Operation Friction Brake Adjustment Wire ThreadingSP-175T Now ready to weld Cleaning Tip And Nozzle Process GuidelinesMaking a Weld Changing Machine Over to Feed Other Wire Sizes Overload ProtectionWelding with Gmaw MIG Application Chart K586-1 Deluxe Adjustable Gas Regulator & Hose Kit AccessoriesOptional Accessories K549-1 .035 0.9 mm Innershield Welding KitReplacement Parts Innershield Fcaw ConversionMaintenance Maintenance Safety PrecautionsRoutine Maintenance For Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollComponent Replacement Procedures Changing the Contact TIPChanging Liner GUN Handle PartsLiner trim length Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Symptoms Cause Recommended Course of ActionGAS Flow Problems Welding Problems Wiring Diagrams SP-175T Wiring DiagramSP-175T SP-175T SP-170T GroundWarnung