Lincoln Electric SP-175T manual GUN Installation, GAS Connection, Work Cable Installation

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SP-175T

A-4

INSTALLATION

A-4

 

Work Cable Installation

Refer to Figure A.2.

1.Open the wire feed section door on the right side of the SP-175T.

2.Pass the end of the work cable that has the termi- nal lug with the smaller hole through the Work Cable Access Hole (1) in the case front.

3.Route the cable under and around the back of the Wire Feed Gearbox (6).

4.For GMAW Only: Refer to Figure A.2. As deliv- ered, the machine is connected for positive elec- trode polarity. This is the appropriate configuration for the GMAW (MIG) process. To complete installa- tion, use the provided wing nut to connect the work cable’s terminal lug to the negative (–) output ter- minal (5) located above the Wire Feed Gearbox

(6). Make sure that both wing nuts are tight.

5.For Innershield Only: Refer to Figure A.4. To wire for negative polarity (required for the Innershield process), connect the short cable attached to the connector block (1) to the negative (–) output termi- nal (2) and the work cable (3) to the positive (+) ter- minal (4).

FIGURE A.4

4

3

2

1

GUN INSTALLATION

As shipped from the factory, the SP-175T gun is ready to feed .023" – .025" solid wire. If .030"-.035” (0.8 -

.09mm) solid wire is to be used, change the contact tip to the appropriate size. If .035” Flux-cored wire is to be used, change the contact tip and nozzle to the appropiate type and orient the drive roll to the appro- priate groove size.

NOTE: If .035" or .045" (0.9 mm or 1.2 mm) Innershield flux-cored wire is to be used, the appropri- ate Innershield kit is required. (see ACCESSORIES section)

Connecting Gun Cable to the SP-175T

1.Refer to Figure A.2. Unplug the machine or turn power switch to the OFF “O” position.

2.Pass the insulated terminals of the gun trigger con- trol leads, one at a time, through the Gun Cable and Control Lead Access Slot (2) in the case front. The leads are to be routed up the inside of the case front, behind the gas line.

3.Insert the connector on the gun conductor cable through the Gun Cable Access Hole (2) in the SP-175T case front. Make sure the connector is all the way in the brass connector block to obtain proper gas flow. If the gun connector will not fully insert, unscrew the thumbscrew on the connector block a few turns. Rotate the connector so control leads are on the underside and tighten the Thumbscrew on the connector block.

4.Connect the gun trigger control lead terminals to the two insulated 1/4" (6,4 mm) tab terminal con- nector bushings located above the “Gun Trigger Connection” decal in the wire feed section (4). Either lead can go to either connector.

CAUTION

If the gun trigger switch being used is other than that supplied, the switch must be a normally open, momentary switch. The terminals of the switch must be insulated from the welding circuit. Malfunction of the SP-175T may result if this switch shorts to the SP-175T welding output cir- cuit or is common to any electrical circuit other than the SP-175T trigger circuit.

GAS CONNECTION

When using the GMAW process, a cylinder of shield- ing gas, must be obtained. For more information about selecting gas cylinders for use with the SP-175T, refer to the ACCESSORIES section.

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Contents SP-175T Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications SP-175T InstallationIdentify and Locate Components Safety PrecautionsStacking Work Clamp InstallationSelect Suitable Location Output ConnectionsGAS Connection GUN InstallationWork Cable Installation Connecting Gun Cable to the SP-175TFigure A.5 Input ConnectionsVolt Input Connection Line Cord ConnectionElectrical Input Connection for Rated Output General Description Saftey PrecautionsDesign Features Advantages OperationLimitations Controls and SettingsWelding Capability Sequence of Operation Wire LoadingWelding Operations SP-175T Now ready to weld Friction Brake AdjustmentWire Threading Making a Weld Cleaning Tip And NozzleProcess Guidelines Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Application Chart K549-1 .035 0.9 mm Innershield Welding Kit AccessoriesOptional Accessories K586-1 Deluxe Adjustable Gas Regulator & Hose KitInnershield Fcaw Conversion Replacement PartsRoutine Maintenance MaintenanceMaintenance Safety Precautions Contact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging the Contact TIP Component Replacement ProceduresLiner trim length Changing LinerGUN Handle Parts HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Symptoms CauseGAS Flow Problems Welding Problems SP-175T Wiring Diagram Wiring DiagramsSP-175T SP-175T Ground SP-170TWarnung