Lincoln Electric SP-175T manual Innershield Fcaw Conversion, Replacement Parts

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ACCESSORIES

 

 

 

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INNERSHIELD (FCAW)

CONVERSION

Several changes are needed to convert the unit for operation with the Innershield (FCAW) process. The K549-1 or K549-2 Innershield Kits include all the nec- essary accessories for this conversion and are provid- ed for this purpose. The following conversions should be made using the contents of this kit:

1.Change the output polarity to DC(–). See “Work Cable Installation” in Installation section for details.

2.Install proper drive roll for the wire size selected. See “Changing Drive Roll” in Maintenance section for details.

3.Install the proper gun liner (Note 1) and tip for the wire size selected. See “Component Replacement” in Maintenance section for details.

4.Remove gas nozzle (if installed) and install gasless nozzle. To remove, simply unscrew.

5.Load wire into machine and thread into gun and cable per “Welding Wire Loading” section.

(Note 1): The factory installed gun liner will feed

.025 - .035 ( 0.6 - 0.9mm) wire.

REPLACEMENT PARTS

Complete Gun and Cable Assembly

L8311-6 (K530-4)

Contact Tip .025” (0.6 mm)

KP2039-1B1

Contact Tip .030” (0.8 mm)

KP2039-2B1

Contact Tip .035” (0.9 mm)

KP2039-3B1

Contact Tip .045” (1.2 mm)

KP2039-4B1

Contact Tip-Tapered .025” (0.6 mm) KP2052-1B1

Contact Tip-Tapered .030” (0.8 mm) KP2052-2B1

Contact Tip-Tapered .035” (0.9 mm) KP2052-3B1

Contact Tip-Tapered .045” (1.2mm)

KP2052-4B1

Liner .030/.035” (0.8/0.9 mm)

KP1937-3

Liner .035/.045” (0.9/1.2 mm)

KP1937-1

Gas Diffuser

KP2040-1

Gas Nozzle

KP1938-1

Gas Nozzle-Tip Recessed 3/8” (9.5 mm) Opening I.D.

KP1942-1

Gas Nozzle-Tip Recessed 1/2” (12.7 mm) Opening I.D.

KP1942-2

Gas Nozzle-Tip Recessed 5/8” (15.9 mm) Opening I.D.

KP1942-3

Spot Welding Nozzle

KP1956-1

Gasless Nozzle (Innershield Only)

KP1939-1

SP-175T

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Contents Safety Depends on You SP-175TSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications SP-175TSafety Precautions Identify and Locate ComponentsOutput Connections Work Clamp InstallationSelect Suitable Location StackingConnecting Gun Cable to the SP-175T GUN InstallationWork Cable Installation GAS ConnectionInput Connections Figure A.5Electrical Input Connection for Rated Output Line Cord ConnectionVolt Input Connection Operation Saftey PrecautionsDesign Features Advantages General DescriptionWelding Capability Controls and SettingsLimitations Welding Operations Wire LoadingSequence of Operation Wire Threading Friction Brake AdjustmentSP-175T Now ready to weld Process Guidelines Cleaning Tip And NozzleMaking a Weld Overload Protection Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG Application Chart K586-1 Deluxe Adjustable Gas Regulator & Hose Kit AccessoriesOptional Accessories K549-1 .035 0.9 mm Innershield Welding KitReplacement Parts Innershield Fcaw ConversionMaintenance Safety Precautions MaintenanceRoutine Maintenance For Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollComponent Replacement Procedures Changing the Contact TIPGUN Handle Parts Changing LinerLiner trim length Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Symptoms Cause Recommended Course of ActionGAS Flow Problems Welding Problems Wiring Diagrams SP-175T Wiring DiagramSP-175T SP-175T SP-170T GroundWarnung