Lincoln Electric manual Friction Brake Adjustment, Wire Threading, SP-175T Now ready to weld

Page 17

B-4

 

OPERATION

 

B-4

Friction Brake Adjustment

 

FIGURE B.4

 

 

 

With wire spool installed on the spindle shaft and the wing nut loose, turn the spool by hand while slowly tightening the wing nut until a light drag is felt. Tighten the wing nut an additional 1/4 turn.

Note: When properly adjusted, the brake should pro- vide only enough drag to prevent overrun of the spool and excess slack in the wire. Too much drag may result in wire feeding problems, and may cause pre- mature wear of wire drive system components.

Wire Threading

Refer to Figure B.4

1.Release the Spring Loaded Pressure Arm (1) rotate the Idle Roll Arm (2) away from the Wire Feed Drive Roll (3). Ensure that the groove size in the feeding position on the drive roll matches the wire size being used. See Maintenance section for further information.

2.Carefully detach the end of the wire from the spool. To prevent the spool from unwinding, main- tain tension on the wire until after step 5.

3.Cut the bent portion of wire off and straighten the first 4” (100 mm).

4.Thread the wire through the ingoing guide tube (4), over the drive roll (3), and into the outgoing guide tube (5).

5.Close the idle roll arm (2) and latch the spring loaded pressure arm (1) in place. Rotate the spool counterclockwise if required to take up extra slack in the wire.

6.The idle roll pressure adjustment wing nut is facto- ry set to approximately five full turns from where the wing nut first engages the threads of the pres- sure arm (1). If feeding problems occur because the wire is flattened excessively, turn the pressure adjustment counter-clockwise to reduce distortion of the wire. Slightly less pressure may be required when using 0.023 – 0.025" (0,6 mm) wire. If the drive roll slips while feeding wire, the pressure should be increased until the wire feeds properly.

1

2

5

4

 

3

The Wire Drive Feed Roll

can accommodate two wire

sizes by flipping the wire drive feed roll over.

7.Refer to Figure B.5. Remove gas nozzle and con- tact tip from end of gun.

WARNING

When inching the welding wire, the drive rolls, the gun connector block and the gun contact tip are electrically energized relative to work and ground and remain energized for several seconds after the gun trigger is released.

8.Turn the SP-175T ON (“I”).

9.Straighten the gun cable assembly.

10.Depress the gun trigger switch and feed welding wire through the gun and cable. (Point gun away from yourself and others while feeding wire.) Release gun trigger after wire appears at end of gun.

FIGURE B.5

Gun Handle

Gas Diffuser/

Contact Tip

Gas Nozzle

11.Turn the SP-175T OFF (“O”).

12.Replace contact tip and gas nozzle.

13.Refer to Figure B-6. Cut the wire off 3/8” – 1/2” (10

– 13 mm) from the end of the tip. The SP-175T is

SP-175T

now ready to weld.

 

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Contents SP-175T Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications SP-175T InstallationIdentify and Locate Components Safety PrecautionsSelect Suitable Location Work Clamp InstallationOutput Connections StackingWork Cable Installation GUN InstallationConnecting Gun Cable to the SP-175T GAS ConnectionFigure A.5 Input ConnectionsVolt Input Connection Line Cord ConnectionElectrical Input Connection for Rated Output Design Features Advantages Saftey PrecautionsOperation General DescriptionLimitations Controls and SettingsWelding Capability Sequence of Operation Wire LoadingWelding Operations SP-175T Now ready to weld Friction Brake AdjustmentWire Threading Making a Weld Cleaning Tip And NozzleProcess Guidelines Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator & Hose Kit K549-1 .035 0.9 mm Innershield Welding KitInnershield Fcaw Conversion Replacement PartsRoutine Maintenance MaintenanceMaintenance Safety Precautions Configuration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging the Contact TIP Component Replacement ProceduresLiner trim length Changing LinerGUN Handle Parts HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Symptoms CauseGAS Flow Problems Welding Problems SP-175T Wiring Diagram Wiring DiagramsSP-175T SP-175T Ground SP-170TWarnung