Lincoln Electric PRO 100 manual Input Connections, Requirements For Rated Output

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A-6

INSTALLATION

A-6

 

 

 

INPUT CONNECTIONS

FIGURE A.6

OPTIONAL GAS

SOLENOID INLET FITTING

Requirements For Rated Output

A power cord with a 15 amp, 125 volt, three prong plug (NEMA Type 5-15P) is factory installed on the PRO 100. Connect this plug to a mating grounded receptacle which is connected to a 20 amp branch cir- cuit with a nominal voltage rating of 115 to 125 volts, 60 Hertz, AC only.

The rated output with this installation is 88 amps, 18 Volts, 20% duty cycle (2 minutes of every 10 minutes used for welding).

POWER INPUT

CABLE

CAUTION

Do not connect the PRO 100 to an input power supply with a rated voltage that is greater than 125 volts.

Do not remove the power cord ground prong.

Refer to Figure A.6.

The PRO 100 has a power input cable located on the rear of the machine.

CODE REQUIREMENTS FOR INPUT CONNECTIONS

WARNING

This welding machine must be connected to power source in accordance with applicable elec- trical codes.

The United States National Electrical Code (Article 630-B, 1990 Edition) provides standards for amperage handling capability of supply conduc- tors based on duty cycle of the welding source.

If there is any question about the installation meeting applicable electrical code requirements, consult a qualified electrician.

Requirements For CSA Rated Output

A line cord with a 15 amp, 125 volt, three-prong plug (NEMA Type 5-15P) is factory installed. Connect this plug to a mating grounded receptacle which is con- nected to a 15 amp branch circuit with a nominal volt- age rating of 115 volts to 125 volts, 60 hertz, AC only. With this installation, the PRO 100 can be used at an output of 62 amps, 20 volts, 20% duty cycle.

PRO 100

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Contents PRO California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Technical Specifications PRO InstallationRead entire installation section before starting Safety PrecautionsInstallation Identify and Locate ComponentsSelect Suitable Location Work Clamp InstallationOutput Connections StackingWork Cable Installation GUN InstallationConnecting Gun Cable to the PRO GAS Connection OptionalFigure A.5 Requirements For Rated Output Input ConnectionsCode Requirements for Input Connections Requirements For CSA Rated Output1OPERATIONB-1 Observe all safety information throughout this manualFumes and Gases can be dangerous Welding Sparks can cause fire or explosionOperation Welding Operations Wire LoadingSequence of Operation Wire Threading Friction Brake AdjustmentsProcess Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Learning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCProcess Selection Gmaw MIG Welding ARCFor Gmaw MIG Process Joint Types and Positions Common MetalsFor Fcaw Innershield Process Butt WeldsPenetration Welding In The Vertical PositionFillet Welds Welding Techniques for the SELF- Shielded Fcaw Process Machine SET UP for the SELF-SHIELDED Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFor the PRO 100, use the following To Eliminate a Ropy Convex Bead in order of importance Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart Optional Accessories AccessoriesMIG Conversion K610-1 MIG Conversion Kit for the PROMaintenance Safety Precautions MaintenanceRoutine Maintenance Configuration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging the Contact TIP Component Replacement ProceduresChanging Drive Roll Liner trim length Changing LinerFigure D.3 GUN Handle PartsHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Guide TroubleshootingProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionFeeding Problems Welding Problems PRO100 Wiring Diagram DiagramsPRO New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? $700.00Precaucion Warnung

PRO 100 specifications

The Lincoln Electric PRO 100 is a compact and versatile multi-process welder designed to meet the needs of both novice and experienced welders. Known for its robust build quality and advanced features, the PRO 100 is engineered for tasks ranging from light fabrication to heavy-duty welding projects.

One of the standout features of the PRO 100 is its multi-process capability. It can seamlessly switch between MIG, Stick, and TIG welding, allowing users to tackle various materials including aluminum, stainless steel, and mild steel with ease. This versatility makes it an essential tool for welding professionals and hobbyists alike, enhancing productivity and efficiency on the job.

The machine is equipped with Lincoln Electric's unique Auto-Set technology, which simplifies the setup process for users. By automatically adjusting the voltage and wire feed speed based on the selected material and thickness, it enables welders to achieve optimal results without extensive experience or technical knowledge. This feature not only saves time but also reduces the likelihood of mistakes, making it ideal for beginners.

Powering the PRO 100 is a reliable inverter-based technology that ensures smooth and consistent arcs. This technology not only enhances performance but also improves energy efficiency, making the machine more cost-effective in the long run. The compact design allows for portability, making it convenient for job sites where space may be limited.

The PRO 100 also boasts several safety features that protect both the user and the machine. It includes an overload protection system that prevents overheating, ensuring the longevity of the welder. Additionally, the welder features a rugged construction that can withstand demanding work environments, further enhancing its durability.

Furthermore, the PRO 100 is designed for user comfort and control. The intuitive interface and large color display provide clear readability of settings and parameters, allowing for quick adjustments. The adjustable wire feed speed and voltage settings give welders the flexibility to customize their welding experience.

In summary, the Lincoln Electric PRO 100 stands out in the crowd of welding machines for its multi-process capabilities, Auto-Set technology, and inverter-based power system. Its combination of portability, durability, and user-friendly features makes it an excellent choice for a wide range of welding applications, whether at home, in the workshop, or on the field. This well-rounded welder can help elevate the quality of the work for both the novice and the seasoned professional.