Lincoln Electric PRO 100 manual Welding Operations, Sequence of Operation, Wire Loading

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B-3

OPERATION

B-3

 

 

 

FIGURE B.1a

2

1

3

DO NOT SWITCH

WHEN WELDING

PRO 100

FIGURE B.1b

4

WELDING OPERATIONS

SEQUENCE OF OPERATION

Wire Loading

Refer to Figure B.2 AND B3.

The machine power switch should be turned to the OFF (“O”) position before working inside the wire feed enclosure.

The machine is shipped from the factory ready to feed 4” (100 mm) diameter spools. A 4" (100 mm) diameter spool is mounted directly on the 5/8" (16 mm) diame- ter spindle that has a built-in adjustable friction brake

Wire Spindle Shaft

4" Wire Spool

 

Wing Nut

and Spacer

To wire drive

FIGURE B.2

to prevent overrun of the spool and excess slack in the wire. The wing nut at the end of the shaft is used to adjust the tension on the wire spool.

To use 8" (200 mm) diameter spools, the 2" (51 mm) diameter M15445 spindle must be used. Remove the spacer and wing nut at the end of the shaft. Insert spindle as shown in figure B.3. Reattach spacer and wing nut.

Note:When loading and removing the 8” Spools make sure that the wing nut (inside the wire spool spindle hub) is turned 90° from the wire spool spindle locking tab. If the wing nut is positioned in line with the locking tab, the tab cannot be depressed to load or unload the wire spool.

Make certain the start end of the wire, which may pro- trude through the side of the spool, does not contact any metallic case parts.

FIGURE B.3

Optional

Wire Spool Spindle

Locking Tab

8” Wire Spool

Be sure that this stud engages the hole in the wire spool.

To Wire Drive

Wire Spool must be pushed all the way on the spindle so that the spindle’s tab will hold it in place. The Wire Spool will rotate clock- wise when wire is dereeled.

PRO 100

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Contents PRO Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Technical Specifications PROSafety Precautions Read entire installation section before startingInstallation Identify and Locate ComponentsWork Clamp Installation Select Suitable LocationOutput Connections StackingGUN Installation Work Cable InstallationConnecting Gun Cable to the PRO GAS Connection OptionalFigure A.5 Input Connections Requirements For Rated OutputCode Requirements for Input Connections Requirements For CSA Rated OutputObserve all safety information throughout this manual 1OPERATIONB-1Fumes and Gases can be dangerous Welding Sparks can cause fire or explosionOperation Welding Operations Wire LoadingSequence of Operation Friction Brake Adjustments Wire ThreadingProcess Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Learning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCProcess Selection Gmaw MIG Welding ARCFor Gmaw MIG Process Common Metals Joint Types and PositionsFor Fcaw Innershield Process Butt WeldsPenetration Welding In The Vertical PositionFillet Welds Machine SET UP for the SELF-SHIELDED Fcaw Process Welding Techniques for the SELF- Shielded Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFor the PRO 100, use the following Troubleshooting Welds To Eliminate a Ropy Convex Bead in order of importanceTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart Accessories Optional AccessoriesMIG Conversion K610-1 MIG Conversion Kit for the PROMaintenance Safety Precautions MaintenanceRoutine Maintenance GUN and Cable Maintenance Configuration of Components in Wire Feeding SystemFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging the Contact TIP Component Replacement ProceduresChanging Drive Roll Changing Liner Liner trim lengthGUN Handle Parts Figure D.31TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionFeeding Problems Welding Problems Diagrams PRO100 Wiring DiagramPRO How To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? $700.00Precaucion Warnung

PRO 100 specifications

The Lincoln Electric PRO 100 is a compact and versatile multi-process welder designed to meet the needs of both novice and experienced welders. Known for its robust build quality and advanced features, the PRO 100 is engineered for tasks ranging from light fabrication to heavy-duty welding projects.

One of the standout features of the PRO 100 is its multi-process capability. It can seamlessly switch between MIG, Stick, and TIG welding, allowing users to tackle various materials including aluminum, stainless steel, and mild steel with ease. This versatility makes it an essential tool for welding professionals and hobbyists alike, enhancing productivity and efficiency on the job.

The machine is equipped with Lincoln Electric's unique Auto-Set technology, which simplifies the setup process for users. By automatically adjusting the voltage and wire feed speed based on the selected material and thickness, it enables welders to achieve optimal results without extensive experience or technical knowledge. This feature not only saves time but also reduces the likelihood of mistakes, making it ideal for beginners.

Powering the PRO 100 is a reliable inverter-based technology that ensures smooth and consistent arcs. This technology not only enhances performance but also improves energy efficiency, making the machine more cost-effective in the long run. The compact design allows for portability, making it convenient for job sites where space may be limited.

The PRO 100 also boasts several safety features that protect both the user and the machine. It includes an overload protection system that prevents overheating, ensuring the longevity of the welder. Additionally, the welder features a rugged construction that can withstand demanding work environments, further enhancing its durability.

Furthermore, the PRO 100 is designed for user comfort and control. The intuitive interface and large color display provide clear readability of settings and parameters, allowing for quick adjustments. The adjustable wire feed speed and voltage settings give welders the flexibility to customize their welding experience.

In summary, the Lincoln Electric PRO 100 stands out in the crowd of welding machines for its multi-process capabilities, Auto-Set technology, and inverter-based power system. Its combination of portability, durability, and user-friendly features makes it an excellent choice for a wide range of welding applications, whether at home, in the workshop, or on the field. This well-rounded welder can help elevate the quality of the work for both the novice and the seasoned professional.