Lincoln Electric PRO 100 Troubleshooting Welds, To Eliminate Stubbing* in order of importance

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B-16

LEARNING TO WELD

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4.After you strike the arc, practice the correct electri- cal stickout. Learn to distinguish it by its sound.

5.When you are sure that you can hold the correct electrical stickout, with a smooth “crackling” arc, start moving. Look at the molten puddle constantly,

6.Run beads on a flat plate. Run them parallel to the top edge (the edge farthest away from you). This gives you practice in running straight welds, and also gives you an easy way to check your progress. The 10th weld will look considerably bet- ter than the first weld. By constantly checking on your mistakes and your progress, welding will soon be a matter of routine.

TROUBLESHOOTING WELDS

Good welds have excellent appearance.

To Eliminate Porosity (in order of importance):

1.Turn on gas supply, if used

2.Decrease voltage.

3.Increase stickout.

4.Increase WFS (wire feed speed).

5.Decrease drag angle.

6.Decrease travel speed.

NOTE: Always be sure the joint is free from moisture, oil, rust, paint or other contaminants.

To Eliminate a Ropy Convex Bead (in order of importance):

1. Increase voltage.

2.Decrease stickout.

3.Decrease WFS (wire feed speed.

4.Decrease travel speed.

5.Decrease drag angle.

6.Check for correct gas, if used.

To Reduce Spatter (in order of importance):

1.Increase voltage.

2.Increase drag angle.

3.Decrease stickout.

4.Increase WFS (wire feed speed).

5.Decrease travel speed.

6.Check for correct gas, if used.

To Correct Poor Penetration (in order of impor- tance):

1.Decrease stickout.

2.Increase WFS (wire feed speed).

3.Increase voltage.

4.Decrease speed.

5.Decrease drag angle.

6.Check for correct gas, if used.

If Arc Blow Occurs (in order of importance):

NOTE: Try different ground connection locations before adjusting procedures.

1.Decrease drag angle.

2.Increase stickout.

3.Decrease voltage.

4.Decrease WFS (wire feed speed.

5.Decrease travel speed.

To Eliminate Stubbing* (in order of importance):

1.Increase voltage

2.Decrease WFS (wire feed speed)

3.Decrease stickout

4.Increase drag angle

*Stubbing occurs when the electrode drives through the molten puddle and hits the bottom plate tending to push the gun up.

PRO 100

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Contents PRO California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Technical Specifications PRO InstallationRead entire installation section before starting Safety PrecautionsInstallation Identify and Locate ComponentsSelect Suitable Location Work Clamp InstallationOutput Connections StackingWork Cable Installation GUN InstallationConnecting Gun Cable to the PRO GAS Connection OptionalFigure A.5 Requirements For Rated Output Input ConnectionsCode Requirements for Input Connections Requirements For CSA Rated Output1OPERATIONB-1 Observe all safety information throughout this manualFumes and Gases can be dangerous Welding Sparks can cause fire or explosionOperation Sequence of Operation Wire LoadingWelding Operations Wire Threading Friction Brake AdjustmentsMaking a Weld Cleaning Tip And NozzleProcess Guidelines Overload Protection Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG Learning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCFor Gmaw MIG Process Gmaw MIG Welding ARCProcess Selection Joint Types and Positions Common MetalsFor Fcaw Innershield Process Butt WeldsFillet Welds Welding In The Vertical PositionPenetration Welding Techniques for the SELF- Shielded Fcaw Process Machine SET UP for the SELF-SHIELDED Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFor the PRO 100, use the following To Eliminate a Ropy Convex Bead in order of importance Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart Optional Accessories AccessoriesMIG Conversion K610-1 MIG Conversion Kit for the PRORoutine Maintenance MaintenanceMaintenance Safety Precautions Configuration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging Drive Roll Component Replacement ProceduresChanging the Contact TIP Liner trim length Changing LinerFigure D.3 GUN Handle PartsHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Guide TroubleshootingProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionFeeding Problems Welding Problems PRO100 Wiring Diagram DiagramsPRO New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? $700.00Precaucion Warnung

PRO 100 specifications

The Lincoln Electric PRO 100 is a compact and versatile multi-process welder designed to meet the needs of both novice and experienced welders. Known for its robust build quality and advanced features, the PRO 100 is engineered for tasks ranging from light fabrication to heavy-duty welding projects.

One of the standout features of the PRO 100 is its multi-process capability. It can seamlessly switch between MIG, Stick, and TIG welding, allowing users to tackle various materials including aluminum, stainless steel, and mild steel with ease. This versatility makes it an essential tool for welding professionals and hobbyists alike, enhancing productivity and efficiency on the job.

The machine is equipped with Lincoln Electric's unique Auto-Set technology, which simplifies the setup process for users. By automatically adjusting the voltage and wire feed speed based on the selected material and thickness, it enables welders to achieve optimal results without extensive experience or technical knowledge. This feature not only saves time but also reduces the likelihood of mistakes, making it ideal for beginners.

Powering the PRO 100 is a reliable inverter-based technology that ensures smooth and consistent arcs. This technology not only enhances performance but also improves energy efficiency, making the machine more cost-effective in the long run. The compact design allows for portability, making it convenient for job sites where space may be limited.

The PRO 100 also boasts several safety features that protect both the user and the machine. It includes an overload protection system that prevents overheating, ensuring the longevity of the welder. Additionally, the welder features a rugged construction that can withstand demanding work environments, further enhancing its durability.

Furthermore, the PRO 100 is designed for user comfort and control. The intuitive interface and large color display provide clear readability of settings and parameters, allowing for quick adjustments. The adjustable wire feed speed and voltage settings give welders the flexibility to customize their welding experience.

In summary, the Lincoln Electric PRO 100 stands out in the crowd of welding machines for its multi-process capabilities, Auto-Set technology, and inverter-based power system. Its combination of portability, durability, and user-friendly features makes it an excellent choice for a wide range of welding applications, whether at home, in the workshop, or on the field. This well-rounded welder can help elevate the quality of the work for both the novice and the seasoned professional.
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