Lincoln Electric PRO 100 manual Installation, Technical Specifications PRO

Page 8

A-1

INSTALLATION

A-1

TECHNICAL SPECIFICATIONS – PRO 100

INPUT – SINGLE PHASE ONLY

Standard Voltage/Frequency

115V/60Hz

115V/60Hz

Input Current

20 Amps - Rated Output

15 Amps - CSA Rated output

Duty Cycle

20% Duty Cycle

20% Duty Cycle – CSA Rated Output

Welding Current Range

Rated DC Output: 30 - 88 amps

CSA Rated DC Output: 30 - 62 amps

RATED OUTPUT

Amps

88

62

OUTPUT

Maximum Open Circuit Voltage

32

Volts at Rated Amperes

18

20

Wire Speed Range

50 - 300 IPM

(1.3 - 7.6 m/min)

RECOMMENDED INPUT CABLE AND FUSE SIZES

 

 

 

 

 

 

 

 

Fuse or

 

 

 

Output Mode

Input Voltage

Breaker Size

Input Amps

Power Cord

Extension Cord

 

 

 

 

 

 

RATED

115V/60Hz

20 Amp

20

15 Amp, 125V,

Three Conductor

#14 AWG

 

 

 

 

Three Prong Plug

 

 

 

 

(2.1 mm2) or Larger

 

 

 

 

(NEMA Type 5-15P)

 

 

 

 

Up to 25 Ft. (7.6 mm)

 

 

 

 

 

CSA

115V/60Hz

15 Amp

12

15 Amp, 125V,

Three Conductor

 

 

 

 

Three Prong Plug

#12 AWG

 

 

 

 

(NEMA Type 5-15P)

(3.3 mm2) or Larger

 

 

 

 

 

Up to 50 Ft. (15.2 mm)

 

 

 

 

 

 

PHYSICAL DIMENSIONS

Height

Width

Depth

Weight

12.0 in

9.75 in

16.5 in

47 Ibs

305 mm

248 mm

419 mm

21.4 kg

 

 

 

 

PRO 100

Image 8
Contents PRO Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Technical Specifications PROSafety Precautions Read entire installation section before startingInstallation Identify and Locate ComponentsWork Clamp Installation Select Suitable LocationOutput Connections StackingGUN Installation Work Cable InstallationConnecting Gun Cable to the PRO GAS Connection OptionalFigure A.5 Input Connections Requirements For Rated OutputCode Requirements for Input Connections Requirements For CSA Rated OutputObserve all safety information throughout this manual 1OPERATIONB-1Fumes and Gases can be dangerous Welding Sparks can cause fire or explosionOperation Sequence of Operation Wire LoadingWelding Operations Friction Brake Adjustments Wire ThreadingMaking a Weld Cleaning Tip And NozzleProcess Guidelines Overload Protection Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG Learning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCFor Gmaw MIG Process Gmaw MIG Welding ARCProcess Selection Common Metals Joint Types and PositionsFor Fcaw Innershield Process Butt WeldsFillet Welds Welding In The Vertical PositionPenetration Machine SET UP for the SELF-SHIELDED Fcaw Process Welding Techniques for the SELF- Shielded Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFor the PRO 100, use the following Troubleshooting Welds To Eliminate a Ropy Convex Bead in order of importanceTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart Accessories Optional AccessoriesMIG Conversion K610-1 MIG Conversion Kit for the PRORoutine Maintenance MaintenanceMaintenance Safety Precautions GUN and Cable Maintenance Configuration of Components in Wire Feeding SystemFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging Drive Roll Component Replacement ProceduresChanging the Contact TIP Changing Liner Liner trim lengthGUN Handle Parts Figure D.31TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionFeeding Problems Welding Problems Diagrams PRO100 Wiring DiagramPRO How To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? $700.00Precaucion Warnung

PRO 100 specifications

The Lincoln Electric PRO 100 is a compact and versatile multi-process welder designed to meet the needs of both novice and experienced welders. Known for its robust build quality and advanced features, the PRO 100 is engineered for tasks ranging from light fabrication to heavy-duty welding projects.

One of the standout features of the PRO 100 is its multi-process capability. It can seamlessly switch between MIG, Stick, and TIG welding, allowing users to tackle various materials including aluminum, stainless steel, and mild steel with ease. This versatility makes it an essential tool for welding professionals and hobbyists alike, enhancing productivity and efficiency on the job.

The machine is equipped with Lincoln Electric's unique Auto-Set technology, which simplifies the setup process for users. By automatically adjusting the voltage and wire feed speed based on the selected material and thickness, it enables welders to achieve optimal results without extensive experience or technical knowledge. This feature not only saves time but also reduces the likelihood of mistakes, making it ideal for beginners.

Powering the PRO 100 is a reliable inverter-based technology that ensures smooth and consistent arcs. This technology not only enhances performance but also improves energy efficiency, making the machine more cost-effective in the long run. The compact design allows for portability, making it convenient for job sites where space may be limited.

The PRO 100 also boasts several safety features that protect both the user and the machine. It includes an overload protection system that prevents overheating, ensuring the longevity of the welder. Additionally, the welder features a rugged construction that can withstand demanding work environments, further enhancing its durability.

Furthermore, the PRO 100 is designed for user comfort and control. The intuitive interface and large color display provide clear readability of settings and parameters, allowing for quick adjustments. The adjustable wire feed speed and voltage settings give welders the flexibility to customize their welding experience.

In summary, the Lincoln Electric PRO 100 stands out in the crowd of welding machines for its multi-process capabilities, Auto-Set technology, and inverter-based power system. Its combination of portability, durability, and user-friendly features makes it an excellent choice for a wide range of welding applications, whether at home, in the workshop, or on the field. This well-rounded welder can help elevate the quality of the work for both the novice and the seasoned professional.