Lincoln Electric PM 255 FAN Control, Input Line Voltage Protection, Wire Feed Overload Protection

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B-6

 

OPERATION

 

B-6

 

 

 

 

 

FAN CONTROL

The fan is designed to come on automatically when a weld arc is established. The fan will stay on for a mini- mum of 6 minutes after the weld arc is terminated. The fan will also stay on when the machine’s welding and feeding are disabled during thermostatic over temperature protection. (See Welding Thermal Overload Protection)

INPUT LINE VOLTAGE PROTECTION

High Line Voltage — If the line voltage exceeds 125% of rated input voltage, the output will be reduced to the lower level to protect voltage rating of the capacitor bank.

Low Line Voltage — You may not be able to get maximum output from the machine if the line voltage is less than rated input. The unit will continue to weld, but the output may be less than what is set.

WIRE FEED OVERLOAD

PROTECTION

The PM 255 has solid state overload protection of the wire drive motor. If the motor becomes overloaded, the protection circuitry turns off the wire feed speed and gas solenoid. Check for proper size tip, liner, and drive rolls, for any obstructions or bends in the gun cable, and any other factors that would impede the wire feeding. to resume welding, simply pull the trig- ger. There is no circuit breaker to reset, as the protec- tion is done with reliable solid state electronics.

WELDING THERMAL OVERLOAD PROTECTION

The PM 255 has built-in protective thermostats that respond to excessive temperature. They open the wire feed and welder output circuits if the machine exceeds the maximum safe operating temperature because of a frequent overload, or high ambient tem- perature plus overload. The thermostats automatically reset when the temperature reaches a safe operating level and welding and feeding are allowed again, when gun is retriggered.

OVERCURRENT PROTECTION

The machine will automatically reduce the output if the load on the machine exceeds 300 to 320 amperes. This protects the welding power SCR’s from exces- sive short circuit currents and from exceeding their temperature rating before the thermostats can react.

Welding Procedure Information

Note: See inside cover of machine for additional, commonly used welding procedure information.

PM 255

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Contents RED-D-ARC PM California Proposition 65 Warnings SafetyElectric Shock can kill Iii SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Master Table of Contents for ALL Sections Master Table of Contents for ALL Sections Technical Specifications PM InstallationLocation Safety PrecautionsInput POWER, Grounding and Connection Diagrams Uncrating the PMFigure A.1 Dual Voltage Machine Input Connections Figure A.2 Triple Voltage Machine Input Connections Output Polarity ConnectionsShielding GAS GUN and Cable InstallationCylinder may explode if damaged Wear eye, ear and body protec- tion OperationRecommended Processes and Equipment Wire Drive RollWire Size Conversion Parts Product DescriptionWire Reel Loading READI-REELS, Spools or Coils Procedure for Changing Drive and Idle Roll SetsTo Start the Welder Idle Roll Pressure Setting Feeding Wire ElectrodeSetting RUN-IN Speed on STAN- Dard Power MIG Feeder Making a Weld Avoiding Wire Feeding ProblemsWelding Thermal Overload Protection Wire Feed Overload ProtectionFAN Control Input Line Voltage ProtectionK363P READI-REEL Adapter AccessoriesTimer KIT Installation Drive Roll KitsOperating Instructions for Timer KIT K1700-1 Included in the K1692-1 Spool GUN Adapter KITMaintenance GUN Handle Disassembly Liner Removal and ReplacementEnglish HOW to USE Troubleshooting Guide TroubleshootingContact your local Authorized Field Service FacilityOutput Problems Contact your local Authorized Field Service Facility GAS Flow ProblemsDiagrams Power MIG 255 230/460/575VDimension Print Page Page Page $700.00 How To Read Shop DrawingsPrecaucion Warnung