Lincoln Electric IM359-G manual 3OPERATION

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B-3OPERATION

wire speed is set to 400 in/min., a welding procedure arc voltage of at least 17V would be required to obtain the 400 in/min. wire feed speed.

WORK CLIP LEAD

WARNING

ELECTRIC SHOCK can kill.

Do not touch metal portions of the LN-25 lead clip when welding power source is on.

WARNING

IMPORTANT SAFETY NOTE: To avoid possible electrical shock, do not touch the metal portions of the LN-25 work lead clip if the power source output is on. The clip will be electrically “HOT” to work if the input electrode cable to the LN-25 is electrically “HOT” even if the gun trigger is off and even if an internal contactor is used. Care should be taken to only handle the LN-25 work clip by its non-metal insulated portions and/or the welding power source should be turned off before handling the work clip.

The 15 ft work clip lead attached to the front panel of the LN-25 case must be connected directly to the work using the spring clip on the end of the lead.

If not connected, the LN-25 will not operate even if

aK431-1 or K624-1 (42V) Remote Output Control option (refer to Accessories Section) is used. However, the electrode will still be electrically “HOT” when the clip lead is disconnected, if K431-1 or K624-1 (42V) Remote Output Control Option, or Internal Contactor (K443-1), is not used.

When used with a K460-1 Pulse Power Adapter Kit, the LN-25 does not need a clip lead.

NOTE: The clip lead also serves as a work sensing lead for the LN-25 Voltmeter (if installed). If the clip lead is extended by the user beyond the standard 15 ft. length, the voltmeter reading will be lower than the actual arc volts due to the LN-25 motor control cur- rent flowing through the resistance of the extended lead. To minimize this voltmeter error, the following minimum lead size is recommended for the maximum extended lengths shown:

AWG

Maximum Length

#14

25

Ft

#12

50

Ft

#10

100

Ft

#6

200

Ft

REMOTE ARC VOLTAGE CONTROL (OPTIONAL)

This rheostat control allows you to control the power source output arc voltage level. Refer to K444, K444-

1and K444-2 Remote Voltage Kits in the Accessories section.

GAS FITTING (OPTIONAL)

Provides gas output connection to the welding gun for the GMAW process. Refer to K430-1 Gas Solenoid Kit in the Accessories Section.

GAS POST PRE-FLOW TIMERS (OPTIONAL)

Allows for variable adjustment of gas pre-flow & post-flow at the start and end of the weld. Refer to K434-1 Gas Flow Timer Kit in Accessories Section.

LN-25

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Contents LN-25 Portable CV/CC Semiautomatic Wire Feeder Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation Power Source Connection INSTALLATIONA-2Safety Precautions MAR97GUN Cable Connection to Feeder 3INSTALLATIONINVERTEC, CV300 and Other Newer Lincoln Power Sources CV Adapter Weld Cable Connection INSTALLATIONA-4 Wire Feed Drive Roll and Guide Tube Kits Electrode Cable ConnectionRecommended Processes and Equipment 1OPERATIONGeneral Description Welding CapabilityOPERATIONB-2 LN-25 Instruments and Controls3OPERATION Loading Electrode OPERATIONB-4Sequence of Operation Mounting 22 to 30 LB READI-REELCOILS5OPERATION Loading Wire DriveIdle Roll Pressure Setting Setting ARC Sensing Wire Feed Speed VV CC Mode Presetting Wire Feed SpeedSetting Constant Wire Feed Speed CV Mode OPERATIONB-67OPERATION Making a WeldWelding Procedure AT END of CoilOPERATIONB-8 Overvoltage Shutdown 9OPERATIONAutomatic Protection Shutdown Motor Overload ShutdownACCESSORIESC-1 LN-25 Option ChartK430-1 GAS Solenoid KIT 2ACCESSORIES Optional AccessoriesK434-1 GAS Flow Timer KIT ACCESSORIESC-3 Remote Output Control Options and Control Cable Assemblies4ACCESSORIES K577-1 Rear Handle KIT ACCESSORIESC-5Control KIT 6ACCESSORIES Figure C.1Adjusting Speed Sensor Module MAINTENANCED-1Routine Maintenance Circuit Protection and Automatic Shutdown2MAINTENANCE Calibration of LN-25 Wire Speed DialTROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideRecommended Course of Action 2TROUBLESHOOTINGProblems Possible Areas Symptoms Misadjustments Troubleshooting 4TROUBLESHOOTING Output ProblemsDiagram 2DIMENSIONS LN-25 Physical Dimensions