Lincoln Electric IM359-G manual Table of Contents

Page 7

TABLE OF CONTENTS

SAFETY

i-iv

INSTALLATION

SECTION A

Technical Specifications

A-1

Safety Precautions

A-2

Power Source Connections

A-2

Gun Cable Connection to Feeder

A-3

Weld Cable Connection

A-4

Electrode Cable Connection

A-4

Work Cable Connection

A-4

Wire Feed Drive Roll and Guide Tube Kits

A-4

 

 

OPERATION

SECTION B

Safety Precautions

B-1

General Description

B-1

Recommended Processes and Equipment

B-1

Welding Capability

B-1

Controls and Settings

B-2

Sequence of Operation

B-4

Loading Electrode

B-4

Loading Wire Drive

B-5

Idle Roll Pressure Setting

B-5

Presetting Wire Feed Speed

B-6

Making a Weld

B-7

Procedure at End of Coil

B-8

Automatic Protection Shutdown

B-8

 

 

ACCESSORIES

SECTION C

LN-25 Option Chart

C-1

Options and Accessories

C-2

K430-1 Gas Solenoid Kit

C-2

K434-1 Gas Flow Timer Kit

C-2

K460-1 Pulse Power Adapter Kit

C-3

K461 Pulse Power Control Cable Assembly

C-3

K443-1 LN-25 Contactor Kit

C-3

Remote Output Control Options and Control Cable Assemblies

C-3

K431-1 Remote Output Control Kit

C-3

K433 Power Source Remote Box

C-3

K432 Remote Control Cable Assembly

C-4

K439 Remote Extension Cable Assembly

C-4

K624-1 42V Remote Output Control Module

C-4

K625, K626, K626 Remote Control Cable Assembly

C-4

K444, K444-1 or K444-2 Remote Voltage Control Kit

C-5

K557-1 Rear Handle Kit

C-5

 

 

MAINTENANCE

SECTION D

Safety Precautions

D-1

Routine Maintenance

D-1

Circuit Protection and Automatic Shutdown

D-1

Adjusting Speed Sensor Module

D-1

Calibration of the LN-25 Wire Speed Dial

D-2

 

 

TROUBLESHOOTING GUIDE

SECTION E

How to Use the Troubleshooting Guide

E-1

Troubleshooting Guide

E-2

 

 

WIRING DIAGRAM

SECTION F

PHYSICAL DIMENSIONS

SECTION F

 

 

PARTS MANUAL

P175 SERIES

LN-25

Image 7
Contents LN-25 Portable CV/CC Semiautomatic Wire Feeder California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation MAR97 INSTALLATIONA-2Safety Precautions Power Source ConnectionCV Adapter 3INSTALLATIONINVERTEC, CV300 and Other Newer Lincoln Power Sources GUN Cable Connection to FeederElectrode Cable Connection INSTALLATIONA-4Wire Feed Drive Roll and Guide Tube Kits Weld Cable ConnectionWelding Capability 1OPERATIONGeneral Description Recommended Processes and EquipmentLN-25 Instruments and Controls OPERATIONB-23OPERATION Mounting 22 to 30 LB READI-REELCOILS OPERATIONB-4Sequence of Operation Loading ElectrodeIdle Roll Pressure Setting Loading Wire Drive5OPERATION OPERATIONB-6 Presetting Wire Feed SpeedSetting Constant Wire Feed Speed CV Mode Setting ARC Sensing Wire Feed Speed VV CC ModeMaking a Weld 7OPERATIONOPERATIONB-8 Procedure AT END of CoilWelding Motor Overload Shutdown 9OPERATIONAutomatic Protection Shutdown Overvoltage ShutdownLN-25 Option Chart ACCESSORIESC-1K434-1 GAS Flow Timer KIT 2ACCESSORIES Optional AccessoriesK430-1 GAS Solenoid KIT Remote Output Control Options and Control Cable Assemblies ACCESSORIESC-34ACCESSORIES Control KIT ACCESSORIESC-5K577-1 Rear Handle KIT Figure C.1 6ACCESSORIESCircuit Protection and Automatic Shutdown MAINTENANCED-1Routine Maintenance Adjusting Speed Sensor ModuleCalibration of LN-25 Wire Speed Dial 2MAINTENANCEHOW to USE Troubleshooting Guide TROUBLESHOOTINGE-1Problems Possible Areas Symptoms Misadjustments 2TROUBLESHOOTINGRecommended Course of Action Troubleshooting Output Problems 4TROUBLESHOOTINGDiagram LN-25 Physical Dimensions 2DIMENSIONS