Lincoln Electric IM359-G manual 4ACCESSORIES

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C-4ACCESSORIES

The Remote Box provides the proper welding power source control interface and isolated 24V AC input supply for the LN-25 equipped with the K431-1 Remote Output Control Kit.

Remote Box requires 115V AC, 50/60 Hz input and a welding power source using a contact closure output pilot circuit, as available on appropriate Lincoln welding power sources.

K432 REMOTE CONTROL CABLE ASSEMBLY

(Requires K431-1 Remote Output Control Kit installed in LN-25 and K433 Remote Box mounted to power source with 115V AC auxiliary power.)

The K432 control cable assemblies include an electrode cable, rated for up to 500 amps 60% duty cycle, and a 6-conductor control cable with pin connectors on both ends. Available in 25, 50, 75 and 100 ft. lengths.

The cable assembly end with the socket pin connector connects to the LN-25 per the Instructions (M17584) included with the K431-1 kit.

The cable assembly end with the male pin connector connects to the K433 and power source per the In- structions included with the K433 kit.

K439 REMOTE EXTENSION CABLE ASSEMBLY

The 50 ft. Extension cable assemblies are used to extend the K432 Remote Control Cable Assembly when longer cable lengths are required.

Multiple K439 Extensions may be used, however, to prevent excessive weld cable voltage drops, the 500 amp max. rating of the K432 should be reduced by at least 50 amps for each K439 Extension used. For example, if three K439 Extensions are used (150 ft total extension), the maximum welding current used should be less than 350 amps.

The K439 Extension cable end with the male pin connector connects to the K433 Remote Box and power source per the Instructions included with the K433 kit.

The K439 Extension cable end with the socket pin connector connects to the mating K432 cable end (or next K439 Extension cable end). The electrode cables are connected using the bolt and nut provided with the K439 Extension. Properly insulate the bolted connection with electrical tape.

K624-1 42V REMOTE OUTPUT CONTROL MODULE

( F o r u s e w i t h K 6 2 5 , K 6 2 6 , K 6 2 7 R e m o t e Control Cable)

The Module includes a 42V Remote PC board and control cable receptacle which mount and connect inside the LN-25 control box per the Installation Instructions (M17253) included with the kit.

NOTE: If the K624-1 42V Remote Output Control Module is installed but the LN-25 is to be used without the K625, K626 or K627 Remote Control Cable Assembly, then the Remote Board harness plug must be removed from the 16-pin receptacle on the Control Board and the jumper plug (T13498-21) reinstalled.

K625, K626, K627 REMOTE CONTROL CABLE ASSEMBLY

(Requires K624-1 Remote Output Control Module installed in LN-25.)

The K625, K626, K627 control cable assem- blies include an electrode cable and a 8-conductor control cable:

CABLE

60% DUTY

POWER SOURCE

TYPE

RATING

ELECTRODE

 

 

CONNECTION

K625

500 Amps

Stud Terminal

K626

350 Amps

Stud Terminal

K627

400 Amps

Twist-Mate™

 

 

 

The cable assembly end with the socket pin connector connects to the LN-25 per the Instructions (M17253) included with the K624-1 Kit.

The cable assembly end with the male pin connector connects to the power source per the Instructions (M17253) included with the K624-1 kit.

LN-25

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Contents LN-25 Portable CV/CC Semiautomatic Wire Feeder Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation INSTALLATIONA-2 Safety PrecautionsPower Source Connection MAR973INSTALLATION INVERTEC, CV300 and Other Newer Lincoln Power SourcesGUN Cable Connection to Feeder CV AdapterINSTALLATIONA-4 Wire Feed Drive Roll and Guide Tube KitsWeld Cable Connection Electrode Cable Connection1OPERATION General DescriptionRecommended Processes and Equipment Welding CapabilityOPERATIONB-2 LN-25 Instruments and Controls3OPERATION OPERATIONB-4 Sequence of OperationLoading Electrode Mounting 22 to 30 LB READI-REELCOILSLoading Wire Drive Idle Roll Pressure Setting5OPERATION Presetting Wire Feed Speed Setting Constant Wire Feed Speed CV ModeSetting ARC Sensing Wire Feed Speed VV CC Mode OPERATIONB-67OPERATION Making a WeldProcedure AT END of Coil OPERATIONB-8Welding 9OPERATION Automatic Protection ShutdownOvervoltage Shutdown Motor Overload ShutdownACCESSORIESC-1 LN-25 Option Chart2ACCESSORIES Optional Accessories K434-1 GAS Flow Timer KITK430-1 GAS Solenoid KIT ACCESSORIESC-3 Remote Output Control Options and Control Cable Assemblies4ACCESSORIES ACCESSORIESC-5 Control KITK577-1 Rear Handle KIT 6ACCESSORIES Figure C.1MAINTENANCED-1 Routine MaintenanceAdjusting Speed Sensor Module Circuit Protection and Automatic Shutdown2MAINTENANCE Calibration of LN-25 Wire Speed DialTROUBLESHOOTINGE-1 HOW to USE Troubleshooting Guide2TROUBLESHOOTING Problems Possible Areas Symptoms MisadjustmentsRecommended Course of Action Troubleshooting 4TROUBLESHOOTING Output ProblemsDiagram 2DIMENSIONS LN-25 Physical Dimensions

IM359-G specifications

The Lincoln Electric IM359-G is a state-of-the-art multi-process welder designed to offer exceptional versatility and performance in various welding applications. This machine is particularly well-suited for professional welders, fabricators, and hobbyists alike who demand precision and reliability in their welding tasks.

One of the standout features of the IM359-G is its capability to handle multiple welding processes, including MIG, TIG, and Stick welding. This multi-process functionality allows users to switch seamlessly between different welding techniques, making it ideal for complex projects requiring various welding methods. The machine is equipped with advanced inverter technology, which contributes to a smaller, lighter design while enhancing energy efficiency. This technology ensures that users can experience consistent output regardless of the welding conditions, providing high-quality results every time.

Another important characteristic of the IM359-G is its user-friendly interface. The intuitive control panel is designed for easy operation, featuring clear digital displays and simple adjustments. This allows both novice and experienced welders to quickly adapt to the machine and optimize their settings for specific tasks. Additionally, the Lincoln Electric IM359-G comes with a built-in memory function that can store frequently used settings, streamlining workflow and increasing productivity.

The IM359-G is also compatible with Lincoln Electric’s Smart Voltage Sensing technology, which automatically detects the input voltage and adjusts settings accordingly. This feature ensures optimal performance, whether the welder is in a shop setting or on-site with varying power supplies. Coupled with excellent arc stability, this technology helps minimize spatter and provides precise control over the welding process.

Durability is another hallmark of the Lincoln Electric IM359-G. Built with robust materials and designed for longevity, the machine is capable of withstanding the rigors of demanding work environments. Furthermore, it is equipped with advanced thermal overload protection, ensuring that the welder operates within safe limits, preventing damage to the unit.

In conclusion, the Lincoln Electric IM359-G is an impressive multi-process welder that combines advanced technology, user-friendly controls, and robust construction. Its versatility in handling multiple welding processes makes it suitable for a wide range of applications, while features like Smart Voltage Sensing and thermal overload protection ensure reliable performance. Whether for professional use or serious hobbyists, the IM359-G stands out as a top choice for those looking to enhance their welding capabilities.