Lincoln Electric IM359-G manual Cylinder may explode if damaged

Page 4

iii

SAFETY

iii

WELDING SPARKS can cause fire or explosion.

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot

materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been “cleaned”. For information, purchase “Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society (see address above).

6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

CYLINDER may explode if damaged.

7.a. Use only compressed gas cylinders

containing the correct shielding gas for the process used and properly operating regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

Away from areas where they may be struck or subjected to physical damage.

A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.

FOR ELECTRICALLY powered equipment.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations.

Mar ‘95

Image 4
Contents LN-25 Portable CV/CC Semiautomatic Wire Feeder Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation INSTALLATIONA-2 Safety PrecautionsPower Source Connection MAR973INSTALLATION INVERTEC, CV300 and Other Newer Lincoln Power SourcesGUN Cable Connection to Feeder CV AdapterINSTALLATIONA-4 Wire Feed Drive Roll and Guide Tube KitsWeld Cable Connection Electrode Cable Connection1OPERATION General DescriptionRecommended Processes and Equipment Welding CapabilityOPERATIONB-2 LN-25 Instruments and Controls3OPERATION OPERATIONB-4 Sequence of OperationLoading Electrode Mounting 22 to 30 LB READI-REELCOILSIdle Roll Pressure Setting Loading Wire Drive5OPERATION Presetting Wire Feed Speed Setting Constant Wire Feed Speed CV ModeSetting ARC Sensing Wire Feed Speed VV CC Mode OPERATIONB-67OPERATION Making a WeldOPERATIONB-8 Procedure AT END of CoilWelding 9OPERATION Automatic Protection ShutdownOvervoltage Shutdown Motor Overload ShutdownACCESSORIESC-1 LN-25 Option ChartK434-1 GAS Flow Timer KIT 2ACCESSORIES Optional AccessoriesK430-1 GAS Solenoid KIT ACCESSORIESC-3 Remote Output Control Options and Control Cable Assemblies4ACCESSORIES Control KIT ACCESSORIESC-5K577-1 Rear Handle KIT 6ACCESSORIES Figure C.1MAINTENANCED-1 Routine MaintenanceAdjusting Speed Sensor Module Circuit Protection and Automatic Shutdown2MAINTENANCE Calibration of LN-25 Wire Speed DialTROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments 2TROUBLESHOOTINGRecommended Course of Action Troubleshooting 4TROUBLESHOOTING Output ProblemsDiagram 2DIMENSIONS LN-25 Physical Dimensions

IM359-G specifications

The Lincoln Electric IM359-G is a state-of-the-art multi-process welder designed to offer exceptional versatility and performance in various welding applications. This machine is particularly well-suited for professional welders, fabricators, and hobbyists alike who demand precision and reliability in their welding tasks.

One of the standout features of the IM359-G is its capability to handle multiple welding processes, including MIG, TIG, and Stick welding. This multi-process functionality allows users to switch seamlessly between different welding techniques, making it ideal for complex projects requiring various welding methods. The machine is equipped with advanced inverter technology, which contributes to a smaller, lighter design while enhancing energy efficiency. This technology ensures that users can experience consistent output regardless of the welding conditions, providing high-quality results every time.

Another important characteristic of the IM359-G is its user-friendly interface. The intuitive control panel is designed for easy operation, featuring clear digital displays and simple adjustments. This allows both novice and experienced welders to quickly adapt to the machine and optimize their settings for specific tasks. Additionally, the Lincoln Electric IM359-G comes with a built-in memory function that can store frequently used settings, streamlining workflow and increasing productivity.

The IM359-G is also compatible with Lincoln Electric’s Smart Voltage Sensing technology, which automatically detects the input voltage and adjusts settings accordingly. This feature ensures optimal performance, whether the welder is in a shop setting or on-site with varying power supplies. Coupled with excellent arc stability, this technology helps minimize spatter and provides precise control over the welding process.

Durability is another hallmark of the Lincoln Electric IM359-G. Built with robust materials and designed for longevity, the machine is capable of withstanding the rigors of demanding work environments. Furthermore, it is equipped with advanced thermal overload protection, ensuring that the welder operates within safe limits, preventing damage to the unit.

In conclusion, the Lincoln Electric IM359-G is an impressive multi-process welder that combines advanced technology, user-friendly controls, and robust construction. Its versatility in handling multiple welding processes makes it suitable for a wide range of applications, while features like Smart Voltage Sensing and thermal overload protection ensure reliable performance. Whether for professional use or serious hobbyists, the IM359-G stands out as a top choice for those looking to enhance their welding capabilities.