Lincoln Electric IM309-D manual K384 CV Adapter to Classic II Engine Welder

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B-11

INSTALLATION

B-11

 

 

 

K384 CV ADAPTER TO CLASSIC II ENGINE WELDER

WARNING

•TURN THE ENGINE OFF WHILE INSTALLING THIS ACCESSORY.

•KEEP HANDS, HAIR, CLOTHING AND TOOLS AWAY FROM MOVING PARTS WHEN STARTING OR OPERATING ENGINE.

1.Remove roof assembly, back panel, top exciter cover and bracket cover. See Figure 11A.

2.Mount CV Adapter (unit with “SA” above code number) to the support holes. Use the one stud on the Adapter case, a spacer, lockwasher, and nut on one end and 3/8-16 x 1 hex head bolt and hard- ware on the other end as shown in Figure 6. In mounting the unit, be sure the fuel line and choke cable are not pinched.

NOTE: FOR STEPS 3 THROUGH 11, REFER TO L8594 OR L9071 CONNECTION DIAGRAMS.

3.Remove existing brown field lead from the black lead on the positive rectifier terminal and connect the brown field lead to CV Adapter lead 509 using the existing push-on terminal. Tape up connection and unused ring terminal. Rectifier located on back of control panel. See Figure 11A.

4.Tape up ring terminal on CV Adapter lead 610 and connect push-on terminal of CV Adapter lead 610 to black lead on positive terminal of rectifier.

5.Remove existing field lead from the center terminal of the Fine Current Adjustment rheostat and con- nect it to the CV Adapter lead 503 using #10-24 x 1/4 screw and nut provided. Insulate the connec- tion with tape. For units with remote control, leave blue lead from remote switch in place on center terminal of rheostat.

6.Connect CV Adapter lead 602 to #602 on the ter- minal strip. Also connect the CV Adapter lead 600 to #600 on terminal strip. If there are leads already present at 600 and 602 on the terminal strip, the leads remain there. See Figure 11A for terminal strip location.

7.Connect CV Adapter leads “Neg” and “Pos” to the back of the negative and positive output terminals respectively. Tape these leads to generator lead bundle for support.

NOTE: FOR STEPS 8 THROUGH 11, REFER TO FIG- URES 7 AND 11A.

8.The negative generator brushholder, exposed when bracket cover (see Figure 11A) is removed, is at the 11 o’clock position when the commutator is viewed from the control panel end of welder. Remove the 5/16 bolt which connects the two existing cables to the negative brushholder. Obtain the thermostat assembly marked “250” and recon- nect the two cables to the negative brushholder with one end of the thermostat assembly bolts between the cable lugs and the brushholder.

FIGURE 11A

CV ADAPTER

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Contents CV Adapter TM Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents General Description Product PurposeGeneral Description Installation K384 CV Adapter to SA-200 Engine WelderCV Adapter Mounting Installation SA-250 with Roof Assembly Removed Fuel Tank as Viewed from Top Refer to Troubleshooting Section of manual Installation SA-250 with Roof Assembly Removed K384 CV Adapter to Classic I Engine Welder Installation K384 CV Adapter to Classic II Engine Welder K385-1 Model CV Adapter Figure aEngine Welder Left Side Installation Welder Frame WAS RED Installation Operation CV Innershield Welding1TROUBLESHOOTINGD-1 HOW to USE Troubleshooting GuideTroubleshooting Recommended Symptoms Course of ActionLiquid Electrolyte in These Capacitors is Toxic Connection Diagram CV Adapter to SA-200 Above Code DiagramsConnection Diagram CV Adapter to SA-200 Below Code S17517 S17766 S17519 Connection Diagram CV Adapter to SAE-400 and WELD‘N AIR With Codes 10601, 10602, 10856, 10884S24466 M14822 M15198 Engine + EClassic Continental TM27 EngineRemote Control Optional Classic II Deutz Engine with Circuit Breakers CSAE12 CV Adapter Schematic Page Precaucion Aviso DE

IM309-D specifications

Lincoln Electric IM309-D is a cutting-edge multi-process welding machine designed to meet the demands of both professionals and hobbyists in various welding applications. This machine stands out in the marketplace due to its innovative features, robust build, and advanced technologies that enhance usability and performance.

One of the main features of the IM309-D is its multi-process capability. The machine can seamlessly switch between MIG, TIG, and Stick welding processes, making it versatile for different welding tasks. This flexibility is particularly valuable in environments where different welding techniques are required for distinct projects.

The IM309-D employs advanced digital controls that offer precise welding parameters and settings adjustment. This level of control enables users to achieve optimal quality in their welds, regardless of the material type or thickness. The intuitive interface makes it user-friendly, allowing even less experienced welders to navigate its features with ease.

In terms of power, the IM309-D is equipped with a robust duty cycle that ensures consistent performance during extended welding tasks. It supports a wide voltage input, allowing it to operate effectively in various industrial or construction site settings. The machine is designed to be energy-efficient, reducing operational costs without compromising performance.

One of the prominent technologies utilized in the IM309-D is its Auto-Set feature. This intelligent technology automatically calculates optimal settings based on the material type and thickness, saving time and minimizing guesswork for the welder. Additionally, it incorporates an advanced cooling system that prevents overheating, ensuring reliability during prolonged use.

Safety is another critical focus of the IM309-D design. The machine features multiple safety mechanisms, including overload protection and thermal shutdown features that protect both the equipment and the operator. The robust construction also ensures durability, making it suitable for rigorous work environments.

Overall, the Lincoln Electric IM309-D stands out for its exceptional combination of versatility, efficiency, and safety. With its advanced technology and user-friendly interface, it is a reliable choice for welders looking to enhance their productivity and achieve superior results in their welding projects. Whether used in a professional shop or a home workshop, the IM309-D delivers impressive performance and value.
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