Lincoln Electric IM309-D manual Connection Diagram CV Adapter to SAE-400 and WELD‘N AIR

Page 34

E-5

DIAGRAMS

E-5

 

 

 

CONNECTION DIAGRAM — CV ADAPTER TO SAE-300 OR SAE-400 ENGINE WELDER

WITH DC AUXILIARY POWER

S17518

A

CONNECTION DIAGRAM — CV ADAPTER TO SAE-400 AND WELD‘N AIR

WITH CODES 10601, 10602, 10856, 10884 and 10885

 

 

 

 

 

 

 

AC

 

 

 

REMOTE CONTROL RECEPTACLE

 

PLUG FOR REMOTE CONTROL

 

 

 

 

 

 

 

 

 

 

 

AND SWITCH

 

 

 

POTENTIOMETER

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COLOR CODE

 

 

ALTERNATOR

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B-BLACK

 

 

 

ROTOR

 

 

 

 

 

 

 

 

X

 

G

Y

X

 

 

+

-

 

 

 

 

 

 

 

 

 

 

 

 

 

D2

 

 

 

 

 

 

RESISTORS

 

 

G-GREEN

 

SLIP

 

(-)

 

(+)

 

B

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N-BROWN

 

RINGS

 

 

 

 

 

 

 

R

 

 

 

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

 

 

 

 

AC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

R-RED

FLASHING DIODE

 

 

 

 

 

 

 

 

 

600

 

 

U

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U-BLUE

AND RESISTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

41

W

 

 

 

 

W-WHITE

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

Y-YELLOW

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

W

 

W

611

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

42

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SEE BATTERY

 

 

 

R B

Y

B

NEG

 

POS

4

602

 

 

 

 

 

W

W

612

 

 

 

 

-

 

+

W

 

 

 

CONNECT

 

 

WIRING DIAGRAM

 

 

B

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO BASE

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GROUND

 

 

610

B

1

 

3

 

2

4

 

 

 

REMOTE CONTROL

 

 

SCREW

 

 

 

 

 

 

 

P8

 

 

 

 

 

 

 

 

 

(+)

 

 

 

 

 

 

 

 

POTENTIOMETER BOX

 

TO LOWER PANEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

SWITCH FOR LOCAL OR

 

 

GROUND SCREW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REMOTE CONTROL SHOWN

 

 

 

 

 

 

 

AC

AC

U

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IN LOCAL POSITION.

 

 

 

 

 

 

 

 

 

D1

 

U

 

 

 

 

 

 

 

 

G

G G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

500

 

Y

 

 

 

 

 

 

TO RECEPTACLES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POLARITY

 

 

 

 

 

 

 

 

 

 

(-)

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO ALTERNATOR

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

2

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

600

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

613

 

602

 

W

 

 

 

 

 

REACTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BACK VIEW

 

 

 

 

 

 

503

 

U

 

U

 

 

 

 

 

 

 

 

 

TAPE UP LEAD

 

509

 

N

 

N

 

 

 

 

 

 

OF POLARITY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

POS.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CV ADAPTOR CONTROL LEADS

 

 

NEG.

 

 

 

 

 

F

 

 

TO WORK TERMINAL

 

 

ARE NOT COLOR CODED

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON ALL UNITS

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S24465

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

CV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24465

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A S A

 

ADAPTER

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRODE

 

 

 

 

 

 

 

 

 

 

 

R

 

2CR

POS.

NEG.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

WELD CURRENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO NEGATIVE

 

 

 

 

 

 

 

 

 

SENSING SWITCH

 

 

 

 

 

 

BRUSH HOLDER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CV ADAPTER

Image 34
Contents CV Adapter TM Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents General Description Product PurposeGeneral Description Installation K384 CV Adapter to SA-200 Engine WelderCV Adapter Mounting Installation SA-250 with Roof Assembly Removed Fuel Tank as Viewed from Top Refer to Troubleshooting Section of manual Installation SA-250 with Roof Assembly Removed K384 CV Adapter to Classic I Engine Welder Installation K384 CV Adapter to Classic II Engine Welder K385-1 Model CV Adapter Figure aEngine Welder Left Side Installation Welder Frame WAS RED Installation Operation CV Innershield Welding1TROUBLESHOOTINGD-1 HOW to USE Troubleshooting GuideTroubleshooting Recommended Symptoms Course of ActionLiquid Electrolyte in These Capacitors is Toxic Connection Diagram CV Adapter to SA-200 Below Code DiagramsConnection Diagram CV Adapter to SA-200 Above Code S17517 S17766 S17519 Connection Diagram CV Adapter to SAE-400 and WELD‘N AIR With Codes 10601, 10602, 10856, 10884S24466 M14822 M15198 Engine + EClassic Continental TM27 EngineRemote Control Optional Classic II Deutz Engine with Circuit Breakers CSAE12 CV Adapter Schematic Page Precaucion Aviso DE

IM309-D specifications

Lincoln Electric IM309-D is a cutting-edge multi-process welding machine designed to meet the demands of both professionals and hobbyists in various welding applications. This machine stands out in the marketplace due to its innovative features, robust build, and advanced technologies that enhance usability and performance.

One of the main features of the IM309-D is its multi-process capability. The machine can seamlessly switch between MIG, TIG, and Stick welding processes, making it versatile for different welding tasks. This flexibility is particularly valuable in environments where different welding techniques are required for distinct projects.

The IM309-D employs advanced digital controls that offer precise welding parameters and settings adjustment. This level of control enables users to achieve optimal quality in their welds, regardless of the material type or thickness. The intuitive interface makes it user-friendly, allowing even less experienced welders to navigate its features with ease.

In terms of power, the IM309-D is equipped with a robust duty cycle that ensures consistent performance during extended welding tasks. It supports a wide voltage input, allowing it to operate effectively in various industrial or construction site settings. The machine is designed to be energy-efficient, reducing operational costs without compromising performance.

One of the prominent technologies utilized in the IM309-D is its Auto-Set feature. This intelligent technology automatically calculates optimal settings based on the material type and thickness, saving time and minimizing guesswork for the welder. Additionally, it incorporates an advanced cooling system that prevents overheating, ensuring reliability during prolonged use.

Safety is another critical focus of the IM309-D design. The machine features multiple safety mechanisms, including overload protection and thermal shutdown features that protect both the equipment and the operator. The robust construction also ensures durability, making it suitable for rigorous work environments.

Overall, the Lincoln Electric IM309-D stands out for its exceptional combination of versatility, efficiency, and safety. With its advanced technology and user-friendly interface, it is a reliable choice for welders looking to enhance their productivity and achieve superior results in their welding projects. Whether used in a professional shop or a home workshop, the IM309-D delivers impressive performance and value.