Lincoln Electric IM309-D manual Classic II Deutz Engine with Circuit Breakers CSA

Page 40

CV ADAPTER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

59A

59

2

D+

W

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CR1

 

 

 

 

 

 

 

 

 

TO WELDING

 

 

 

 

 

 

53B

1

3

 

 

 

 

 

B+

D-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BOTTOM VIEW

 

 

 

 

 

ALTERNATOR ROTOR

 

GENERATOR

 

 

 

 

 

 

 

 

 

 

(

SHOWN

 

)

 

 

 

 

 

 

 

+Y -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ALTERNATOR

 

SLIP RINGS

 

+ -

 

 

 

B

610

 

 

 

 

 

4

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SLIP RING NEAREST

 

B

W

 

TERMINAL

 

 

U

 

 

7

9

 

 

 

R1

 

 

 

 

 

 

 

 

 

 

STRIP

R

600

 

 

 

 

 

 

58D

 

 

 

 

 

 

TO IRON

 

 

 

+

 

 

 

IDLER

U

 

 

A

B

 

 

 

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

600

 

P.C.

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC

AC

N

 

 

 

BOARD W

57

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

41

 

 

 

 

 

 

 

61

 

 

FUEL

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

56A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

600A

 

 

 

 

 

 

 

 

 

 

60B

 

 

 

SOLENOID

 

 

 

 

 

 

 

602

 

60D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

41

 

 

 

58C

60F

 

 

58A

ENGINE

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

602

 

 

 

58B

 

 

 

 

 

 

 

 

115 VOLT

 

15A.

Y

 

 

 

 

 

 

 

 

 

 

PROTECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RELAY

 

 

 

IDLER

 

RECEPTACLE

 

FUSE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42

 

 

 

 

 

START

 

 

 

 

 

 

 

 

56

 

SOLENOID

 

 

 

 

 

Y

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IGNITION

 

 

 

 

60C

 

FUSE (SFE-14)

 

 

 

 

 

 

 

 

 

POTENTIOMETER

SELECTOR

 

 

 

 

 

 

 

IDLER

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

602A

SWITCH

 

 

 

 

 

 

 

 

 

SWITCH

 

OIL TEMPERATURE

 

 

 

R

 

 

 

 

 

 

 

 

 

 

G NO NC S B

 

 

 

 

 

 

 

 

 

 

 

 

 

HOUR METER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

3

SENSOR

 

 

 

 

 

 

ALTERNATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

 

 

 

60A

 

 

 

 

54B

 

 

 

 

 

 

 

 

AUXILIARY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CB2

CB1

 

 

 

POWER

U

 

 

 

 

 

 

 

 

 

 

 

 

54

 

 

54A 58

4

 

 

 

 

 

 

WINDINGS

 

 

 

 

 

 

 

 

53A

 

 

 

 

 

 

53

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50A

 

 

 

 

 

 

55

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

51A

 

 

 

 

 

 

 

OIL PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

52

 

 

 

 

 

 

60E

 

5

SENSOR

 

 

 

 

B

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S I

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

STARTING

 

 

 

 

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAUGE

6

 

 

 

 

 

 

 

CURRENT

N

 

 

 

 

MOTOR

 

 

 

 

 

 

 

 

OIL PRESSURE

 

 

 

 

 

 

 

5 4

3 2 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TRANSFORMER

 

 

 

 

 

 

 

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

51

 

 

 

 

230 VOLT

 

 

 

CR2 REED

WELDER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U

 

LEAD BLOCK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECEPTACLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

N

N

509

 

 

 

 

 

 

 

 

 

 

 

 

+ A

 

 

 

 

 

G

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U

U

503

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

POSITIVE CV &

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VV OUTPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEGATIVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TERMINAL

 

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VV OUTPUT

POS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CB4

 

CB3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TERMINAL

 

 

NEG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REMOTE CONTROL (OPTIONAL)

 

 

 

 

 

W

-

TO WELDING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

Y

+

GENERATOR

 

 

 

 

4

8

 

 

 

REMOTE CONTROL PANEL & SWITCH

 

 

 

 

 

CV ADAPTER

 

Y

 

SA-250 THERMOSTAT

 

3

7

 

 

 

 

 

 

 

 

 

 

ASSEMBLY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RESISTORS

 

 

 

COPPER

 

 

 

608

 

 

CONNECT TO NEGATIVE

 

2

6

 

 

 

 

 

 

 

COPPER

 

 

TERMINAL

 

 

 

609

 

 

 

 

 

 

 

 

 

 

PLUG FOR

 

 

 

 

 

BRUSH HOLDER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

5

 

 

 

 

 

 

 

TERMINAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REMOTE CONTROL

 

 

 

 

 

 

 

#2 HEAVY LEAD

 

 

 

 

 

 

 

 

 

 

 

 

 

POTENTIOMETER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

 

 

 

 

 

 

NEGATIVE CV OUTPUT TERMINAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

GROUND TERM.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PIN CONFIGURATION

 

 

 

 

 

 

 

(WIDE SLOT)

 

B

 

 

 

 

 

 

 

 

 

 

 

 

ON ENGINE

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*

41

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

602

 

GROUND TERM.

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SEE

600

 

(WIDE SLOT)

 

 

 

 

 

 

 

ELECTRICAL SYMBOLS PER E1537

 

 

 

 

 

 

 

 

 

 

BELOW

 

 

 

 

CONNECT

 

 

 

 

 

 

 

 

 

 

 

 

42

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO CASE

 

 

 

LEAD COLOR CODE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH FOR

 

 

 

 

 

 

 

 

 

B-BLACK

R-RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G-GREEN

U-BLUE

 

 

 

 

 

 

 

 

 

 

 

 

 

LOCAL OR REMOTE

 

 

 

 

 

 

 

 

N-BROWN

W-WHITE

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL SHOWN IN

 

 

 

 

 

 

 

 

 

Y-YELLOW

 

 

 

CONTROL PANEL COMPONENTS

 

 

 

 

 

 

LOCAL POSITION.

 

 

 

REMOTE CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHOWN AS VEIWED FROM REAR.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* WITH MACHINE NOT RUNNING, REMOVE JUMPER 42 TO

 

POTENTIOMETER BOX

 

 

CV ADAPTER CONTROL LEADS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

600 AT THE TERMINAL STRIP. CONNECT THESE LEADS

 

 

 

 

 

 

ARE NOT COLOR CODED ON

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

ALL UNITS

 

 

 

 

 

 

 

 

 

 

 

 

TO THE CORRESPONDING NUMBERS AT THE TERMINAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STRIP.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L8594

CLASSIC II — DEUTZ ENGINE WITH CIRCUIT BREAKERS (CSA)

E-11

DIAGRAMS

E-11

Image 40
Contents CV Adapter TM Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents General Description Product PurposeGeneral Description Installation K384 CV Adapter to SA-200 Engine WelderCV Adapter Mounting Installation SA-250 with Roof Assembly Removed Fuel Tank as Viewed from Top Refer to Troubleshooting Section of manual Installation SA-250 with Roof Assembly Removed K384 CV Adapter to Classic I Engine Welder Installation K384 CV Adapter to Classic II Engine Welder K385-1 Model CV Adapter Figure aEngine Welder Left Side Installation Welder Frame WAS RED Installation Operation CV Innershield Welding1TROUBLESHOOTINGD-1 HOW to USE Troubleshooting GuideTroubleshooting Recommended Symptoms Course of ActionLiquid Electrolyte in These Capacitors is Toxic Connection Diagram CV Adapter to SA-200 Below Code DiagramsConnection Diagram CV Adapter to SA-200 Above Code S17517 S17766 S17519 Connection Diagram CV Adapter to SAE-400 and WELD‘N AIR With Codes 10601, 10602, 10856, 10884S24466 M14822 M15198 Engine + EClassic Continental TM27 EngineRemote Control Optional Classic II Deutz Engine with Circuit Breakers CSAE12 CV Adapter Schematic Page Precaucion Aviso DE

IM309-D specifications

Lincoln Electric IM309-D is a cutting-edge multi-process welding machine designed to meet the demands of both professionals and hobbyists in various welding applications. This machine stands out in the marketplace due to its innovative features, robust build, and advanced technologies that enhance usability and performance.

One of the main features of the IM309-D is its multi-process capability. The machine can seamlessly switch between MIG, TIG, and Stick welding processes, making it versatile for different welding tasks. This flexibility is particularly valuable in environments where different welding techniques are required for distinct projects.

The IM309-D employs advanced digital controls that offer precise welding parameters and settings adjustment. This level of control enables users to achieve optimal quality in their welds, regardless of the material type or thickness. The intuitive interface makes it user-friendly, allowing even less experienced welders to navigate its features with ease.

In terms of power, the IM309-D is equipped with a robust duty cycle that ensures consistent performance during extended welding tasks. It supports a wide voltage input, allowing it to operate effectively in various industrial or construction site settings. The machine is designed to be energy-efficient, reducing operational costs without compromising performance.

One of the prominent technologies utilized in the IM309-D is its Auto-Set feature. This intelligent technology automatically calculates optimal settings based on the material type and thickness, saving time and minimizing guesswork for the welder. Additionally, it incorporates an advanced cooling system that prevents overheating, ensuring reliability during prolonged use.

Safety is another critical focus of the IM309-D design. The machine features multiple safety mechanisms, including overload protection and thermal shutdown features that protect both the equipment and the operator. The robust construction also ensures durability, making it suitable for rigorous work environments.

Overall, the Lincoln Electric IM309-D stands out for its exceptional combination of versatility, efficiency, and safety. With its advanced technology and user-friendly interface, it is a reliable choice for welders looking to enhance their productivity and achieve superior results in their welding projects. Whether used in a professional shop or a home workshop, the IM309-D delivers impressive performance and value.