Lincoln Electric IM309-D manual S24466

Page 35

E-6

DIAGRAMS

E-6

 

 

 

CONNECTION DIAGRAM — CV ADAPTER TO SAE-400 AND WELD’N AIR ENGINE WELDER Code 10362 AND 10665

TO ALTERNATOR

S24466

B.01

*

 

ELECTRICAL SYMBOLS

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PER E1537

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

Y

B

Y

FLASHING DIODE

 

 

 

 

 

 

LEAD COLOR CODE

 

 

(+)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

120

 

 

 

POLARITY SWITCH

 

B-BLACK

R-RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

(REVERSING SWITCH)

 

G-GREEN

U-BLUE

 

 

 

 

 

 

 

 

 

 

AC

 

 

AC

 

 

 

 

 

 

N-BROWN

W-WHITE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y-YELLOW

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(-)

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

W

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

U

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO ENGINE CIRCUIT

W

 

W

612

611

 

 

 

 

 

 

 

 

 

 

 

 

610

B

500

 

 

 

COPPER TERMINAL

 

 

 

 

 

 

600

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U

 

 

 

 

 

U

B

 

 

 

 

 

 

 

 

 

 

RECEPTACLE FOR

W

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

JOB SELECTOR

REMOTE CONTROL

 

G

 

 

 

 

 

 

 

 

 

RHEOSTAT

RHEOSTAT

 

 

 

 

 

 

602

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CURRENT CONTROL

GROUND TERMINAL

G

RESISTORS

 

 

 

 

 

 

 

 

 

REACTOR

 

 

 

 

 

 

 

 

 

 

WIDE SLOT

 

25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

REMOTE CONTROL

509

N

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

(SWITCH SHOWN IN

 

 

 

 

 

 

 

 

G

LOCAL POSITION)

 

503

U

U

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*

 

 

 

E

 

F

 

 

 

 

 

 

 

 

 

A

2

1

 

 

 

G

 

 

R

613

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO WORK /

POSITIVE

 

 

 

 

TO ALTERNATOR

 

 

 

 

CV & VV OUTPUT TERMINAL

 

 

 

 

 

 

POS.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEG.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRODE / NEGATIVE

 

 

 

 

 

 

 

 

 

 

 

 

VV OUTPUT TERMINAL

LEAD 613 DOES NOT APPEAR

 

 

 

 

 

ON CV ADAPTOR UNITS BELOW 8785

CB1

CB2

CV ADAPTER

 

 

NEGATIVE CV OUTPUT TERMINAL

CV ADAPTOR CONTROL LEADS

ARE NOT COLOR CODED

ON ALL UNITS

TO NEGATIVE BRUSH HOLDER

CONNECTION DIAGRAM — LN-7 WIRE FEEDER TO ENGINE WELDERS WITH 115 VOLT AC AUXILIARY POWER, CV ADAPTER AND K240 CONTACTOR KIT

S17525

7-15-83

N.A.

Connection shown for negative polarity. For positive polarity, reverse cables connected to output terminals.

N.B.

3 conductor #16 power cord physically suitable for the installation and plug rated at 115 volts 15 amperes AC.

N.C.

Plug into 115 volt AC receptacle on welder control panel or other 115 volt AC supply rated a minimum of 500 volt amperes.

N.D.

Leads #21 and GND. do not appear on LN-7’s with codes below 7026.

N.E.

Welding cables must be of proper capacity for the current and duty cycle on immediate and future applications.

N.F.

If LN-7 is equipped with a meter kit, extend lead 21 using #14 or larger insulated wire physically suitable for the installation. An

 

S16586-[ ] remote voltage sensing work lead is available for this purpose. Connect it directly to the work piece keeping it electrically

 

separate from the welding work lead circuit and connection. For convenience, this extended #21 lead should be taped to the welding

 

work lead.

N.G.

Tape up bolted connection.

CAUTION: Any speed up of the engine RPM by changing the governor setting or over-riding the throttle linkage will cause an increase in the AC auxiliary voltage. If this voltage goes above 140 volts, the LN-7 control circuit will be damaged. The engine governor set- ting is pre-set at the factory — do not adjust above RPM specifications listed in engine welder operating manual.

CV ADAPTER

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Contents CV Adapter TM California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Product Purpose General DescriptionGeneral Description K384 CV Adapter to SA-200 Engine Welder InstallationCV Adapter Mounting Installation SA-250 with Roof Assembly Removed Fuel Tank as Viewed from Top Refer to Troubleshooting Section of manual Installation SA-250 with Roof Assembly Removed K384 CV Adapter to Classic I Engine Welder Installation K384 CV Adapter to Classic II Engine Welder Figure a K385-1 Model CV AdapterEngine Welder Left Side Installation Welder Frame WAS RED Installation CV Innershield Welding OperationHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGD-1Recommended Symptoms Course of Action TroubleshootingLiquid Electrolyte in These Capacitors is Toxic Connection Diagram CV Adapter to SA-200 Above Code DiagramsConnection Diagram CV Adapter to SA-200 Below Code S17517 S17766 S17519 With Codes 10601, 10602, 10856, 10884 Connection Diagram CV Adapter to SAE-400 and WELD‘N AIRS24466 M14822 M15198 + E EngineContinental TM27 Engine ClassicClassic II Deutz Engine with Circuit Breakers CSA Remote Control OptionalE12 CV Adapter Schematic Page Precaucion Aviso DE

IM309-D specifications

Lincoln Electric IM309-D is a cutting-edge multi-process welding machine designed to meet the demands of both professionals and hobbyists in various welding applications. This machine stands out in the marketplace due to its innovative features, robust build, and advanced technologies that enhance usability and performance.

One of the main features of the IM309-D is its multi-process capability. The machine can seamlessly switch between MIG, TIG, and Stick welding processes, making it versatile for different welding tasks. This flexibility is particularly valuable in environments where different welding techniques are required for distinct projects.

The IM309-D employs advanced digital controls that offer precise welding parameters and settings adjustment. This level of control enables users to achieve optimal quality in their welds, regardless of the material type or thickness. The intuitive interface makes it user-friendly, allowing even less experienced welders to navigate its features with ease.

In terms of power, the IM309-D is equipped with a robust duty cycle that ensures consistent performance during extended welding tasks. It supports a wide voltage input, allowing it to operate effectively in various industrial or construction site settings. The machine is designed to be energy-efficient, reducing operational costs without compromising performance.

One of the prominent technologies utilized in the IM309-D is its Auto-Set feature. This intelligent technology automatically calculates optimal settings based on the material type and thickness, saving time and minimizing guesswork for the welder. Additionally, it incorporates an advanced cooling system that prevents overheating, ensuring reliability during prolonged use.

Safety is another critical focus of the IM309-D design. The machine features multiple safety mechanisms, including overload protection and thermal shutdown features that protect both the equipment and the operator. The robust construction also ensures durability, making it suitable for rigorous work environments.

Overall, the Lincoln Electric IM309-D stands out for its exceptional combination of versatility, efficiency, and safety. With its advanced technology and user-friendly interface, it is a reliable choice for welders looking to enhance their productivity and achieve superior results in their welding projects. Whether used in a professional shop or a home workshop, the IM309-D delivers impressive performance and value.
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