Lincoln Electric ES 275I specifications INPuT Filter Capacitor DISChARGE PROCEDuRE

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D-1

MAINTENANCE

D-1

 

 

 

WARNING

ELECTRIC ShOCK can kill.

Have an electrician install and service this equipment.

Turn the input power off at the fuse box before working on equipment.

Do not touch electrically hot parts.

Prior to Performing preventative main- tenance, perform the following capaci- tor discharge procedure to avoid elec- tric shock.

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INPuT FILTER CAPACITOR

DISChARGE PROCEDuRE

1.Turn off input power or disconnect input power lines.

2.Remove the 5/16" hex head screws from the side and top of the machine and remove wrap-around machine cover.

3.Be careful not to make contact with the capacitor terminals that are located in the top and bottom of the Power Board.

4.Obtain a high resistance and high wattage resistor (25-1000 ohms and 25 watts minimum). This resis- tor is not supplied with machine. NEVER USE A SHORTING STRAP FOR THIS PROCEDURE.

5.Locate the four capacitor terminals (large hex head cap screws) shown in Figure D.1. One pair at the top and one pair at the bottom of the Power Board.

6.Use electrically insulated gloves and insulated pli- ers. Hold body of the resistor and connect resistor leads across the two capacitor terminals. Hold resistor in place for 10 seconds. DO NOT TOUCH CAPACITOR TERMINALS WITH YOUR BARE HANDS.

7.Repeat discharge procedure for the capacitor on other two terminals.

8.Check voltage across terminals of all capacitors with a DC voltmeter. Polarity of capacitor terminals is marked on PC board above terminals. Voltage should be zero. If any voltage remains, repeat this capacitor discharge procedure.

FIGuRE D.1 — LOCATION OF INPuT FILTER CAPACITOR TERMINALS.

POWER

UPPER

BOARD

CAPACITOR TERMINALS

LOWER

CAPACITOR

TERMINALS

POWER

RESISTOR

RIGHT SIDE OF MACHINE

INSULATED

 

PLIERS

INSULATED

GLOVES

ES 275i

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Contents RED-D-ARC Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPRÉCAuTIONS DE Sûreté IvSAFETYThank You TAbLE of Contents ThREE PhASE Single PhASE Technical Specifications ESINPuT Connections Safety PRECAuTIONSSelect SuITAbLE Location HIGh FREQuENCY ProtectionINPuT Voltage Reconnect PROCEDuRE OuTPuT ConnectionsOuTPuT CAbLES Operational FEATuRES Welding CAPAbILITYLimitations LOCAL/REMOTE SWITCh Place Mode SWITChFull range is from -10Soft to +10Crisp TIG Welding Constant CuRRENT ProcessesPIN Remote Receptacle Stick WeldingThERMAL Protection POWER-uP SEQuENCEFIGuRE D.1 Location of INPuT Filter Capacitor Terminals INPuT Filter Capacitor DISChARGE PROCEDuREROuTINE MAINTENANCE FIGuRE D.2 Location of Maintenance Components HOW to uSE TROubLEShOOTING GuIDE TROubLEShOOTINGBoard can be dam- aged by static electricity PC bOARD TROubLEShOOTING PROCEDuRESInput Voltage Reconnect PRObLEMS POSSIbLESymptoms CAuSE COuRSE of ActionVoltage Reconnect Procedure See Installation Section of this Facility See Input Voltage Reconnect ProcedureWelding PRObLEMS Wiring DIAGRAM- Code Wiring Diagram RED-D-ARC ES275iG4365-4 Electrical L11981 Dimension PrintPage Precaucion Warnung