Lincoln Electric ES 275I specifications Welding PRObLEMS

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E-7

 

TROubLEShOOTING

E-7

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PRObLEMS

POSSIbLE

RECOMMENDED

 

 

(SYMPTOMS)

CAuSE

COuRSE OF ACTION

 

 

 

 

 

 

WELDING PRObLEMS

Poor welding, weld settings drift, or

1.

Make sure the machine settings

output power is low.

 

are correct for the weld process

 

 

being used.

 

2.

Check machine performance on

 

 

LOCAL control. If OK then the

 

 

remote control device may be

 

 

faulty. Check or replace.

 

3.

Check the input voltages and

 

 

input voltage reconnect

 

 

procedures. See Installation

 

 

Section of this manual.

 

4.

Check for loose or faulty welding

 

 

cables.

 

 

 

Poor stick electrode welding

1.

Check for loose or faulty welding

performance. The arc pops out.

 

cables.

 

2.

Is the electrode DRY? Try weld-

 

 

ing with another electrode from a

 

 

different container. Make sure

 

 

you have the correct electrode for

 

 

the application.

 

3.

Make sure the machine settings

 

 

are correct for the weld process

 

 

being used.

 

 

The thermal light and fan keep turn-

1. Check the input voltage section.

ing on and off.

 

 

 

2. Check for blockage of vents,

 

 

which restricts air flow into or out

 

 

of the machine.

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Authorized Field Service Facility.

CAuTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized field service facility for technical troubleshooting assistance before you proceed.

ES 275i

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Contents RED-D-ARC Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiIvSAFETY PRÉCAuTIONS DE SûretéThank You TAbLE of Contents Technical Specifications ES ThREE PhASE Single PhASESafety PRECAuTIONS Select SuITAbLE LocationHIGh FREQuENCY Protection INPuT ConnectionsINPuT Voltage Reconnect PROCEDuRE OuTPuT ConnectionsOuTPuT CAbLES Operational FEATuRES Welding CAPAbILITYLimitations LOCAL/REMOTE SWITCh Place Mode SWITChFull range is from -10Soft to +10Crisp Constant CuRRENT Processes PIN Remote ReceptacleStick Welding TIG WeldingPOWER-uP SEQuENCE ThERMAL ProtectionINPuT Filter Capacitor DISChARGE PROCEDuRE FIGuRE D.1 Location of INPuT Filter Capacitor TerminalsROuTINE MAINTENANCE FIGuRE D.2 Location of Maintenance Components TROubLEShOOTING HOW to uSE TROubLEShOOTING GuIDEPC bOARD TROubLEShOOTING PROCEDuRES Board can be dam- aged by static electricityPRObLEMS POSSIbLE SymptomsCAuSE COuRSE of Action Input Voltage ReconnectVoltage Reconnect Procedure See Installation Section of this See Input Voltage Reconnect Procedure FacilityWelding PRObLEMS Wiring Diagram RED-D-ARC ES275i Wiring DIAGRAM- CodeG4365-4 Electrical Dimension Print L11981Page Precaucion Warnung