Lincoln Electric IM597 manual Relay K2 Operation, Testing the Input Power Circuits

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8.1.2 TESTING THE POTENTIOMETER - “W” CLOCKED

Using the torch amphenol, check the resistance across pin “D” (wiper) and pin “C”. The resistance should vary from 0 - 5K ohms.

Check the resistance across pin “D” (wiper) and pin “G”. The resistance should vary from 5K - 0 ohms.

8.1.3 TESTING THE MICRO SWITCH

Using the torch amphenol, check for continuity across pins “E” and “F” when the trigger is pressed.

8.2 RELAY K2 OPERATION

When the torch trigger is pressed, 24VAC is sent to the coil of relay K2. When K2 is energized, AC is sent to the slave motor, spool brake, and the AC contactor. Relay K2 is also responsible for sending 24VAC to the speed control circuit and shorting the torch motor leads together when the trigger is released for the dynamic braking system. K2 also provides the closing contactor signal.

8.3 TESTING THE INPUT POWER CIRCUITS

The AC circuits are protected by fuses F2 and F3. If F2 and F3 continually blow, remove J4 (Brake Solenoid), J7 (slave motor) and J5-3,4 (AC Contactor) from the P.C. Board. Replace fuse, and retrigger system. If fuse does not blow; isolate the problem by plugging in J4, J7, and J5-3,4 one at a time until the fuse blows.

8.4 TESTING THE SPEED CONTROL

NOTE: The torch should be tested first and the amphenol must be connected to the

Cobramatic® to perform this test.

Place a voltmeter across diode D10 and press torch trigger. A reading of 0 - 24VDC should be observed, as the torch potentiometer varied.

 

24.0

 

D10

VDC

 

 

+

_

K1587-1 Cobramatic® Owner's Manual - Page 15

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Contents Wire Feeder Page Page Page Page Page This page Intentionally Blank Table of Contents This page Intentionally Blank Location SpecificationsPosa Start Connections 42 VAC Input Power ConnectionsWire Spool Installation Threading ProcedureFeeder Controls PRE-SETTING Slave Motor TensionWire Guard GeneralPosa Start Controls CV/CC Posa Start Operating ProcedureCC Posa Start Operation Testing the TorchTesting the Input Power Circuits Testing the Speed ControlRelay K2 Operation Main P.C. Board Connections Troubleshooting Exploded View K1587-1 Wire Feed Cabinet Parts List K1587-1 Wire Feed Cabinet Exploded View MK P/N 003-2016 Front Panel Exploded View MK P/N 003-0570 Spindle Brake Assy Exploded View MK P/N 001-1232 Slave Motor Assy Wire Harness for Input Power from Power Source Main P.C. Board Parts Placement Main P.C. Board Parts ListFront Panel Circuit Board Cobramatic Wiring Schematic Cobramatic Torch Connections Cobramatic Block Diagram California AlabamaArizona ArkansasIndiana IdahoLouisiana IllinoisSouth Carolina OhioOklahoma PennsylvaniaCanada WisconsinPage Page This page Intentionally Blank Effective April 1