Lincoln Electric IM514-A manual Improper valve clearance

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E-4

 

TROUBLESHOOTING

 

E-4

 

 

 

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed througout this manual

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

 

 

(SYMPTOMS)

CAUSES

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

 

9.

Overheating.

a. No water in radiator or clogged

a. Check throughout for dirty or bro-

 

 

 

 

cooling system.

ken hoses, clogged radiator, or

 

 

 

 

 

defective water pump.

 

 

 

 

 

 

b. Late timing.

b. Time ignition. * Intake

Exhaust

 

 

 

 

c. Improper valve clearance.

.014

.018

 

 

 

 

 

c. Adjust valve

 

 

 

 

 

 

 

tappets (cold settings.)

 

 

 

 

 

 

d. Fan belt too loose.

d. Adjust for 3/4” to 1” deflection.

 

 

 

 

 

 

10.

Knocking.

a. Poor grade of gasoline.

a. Use at least 75 octane gasoline.

 

 

 

 

b. Spark advanced too far.

b. Retime ignition. *

 

 

 

 

 

 

 

11.

Surging.

a. Governor and carburetor toggles

a. Clean and lubricate. Replace

 

 

 

 

and butterfly valve shaft lever are

toggles if worn.

 

 

 

 

 

 

dirty and sticking.

 

 

 

 

 

 

 

b. Dirty air filter.

b. Remove and clean according to

 

 

 

 

 

instructions on unit.

 

 

 

 

 

 

c. Governor spring adjusting screw

c. Adjust screw enough to eliminate

 

 

 

 

misadjusted.

surge. *

 

 

 

 

 

 

d. Governor control rod wrong

d. Adjust length of control rod so

 

 

 

 

length.

that there is from 1/32” to 1/16”

 

 

 

 

 

clearance between the stop pin

 

 

 

 

 

and the stop when the engine is

 

 

 

 

 

shutoff and the regulator expand-

 

 

 

 

 

ed. *

 

 

 

 

 

 

 

12.

Large decrease in speed.

a. Misadjusted governor spring

a. Adjust screw until speed does not

 

 

 

 

adjusting screw.

drop more than 100 RPM ± 25

 

 

 

 

 

RPM when arc is struck. If surge

 

 

 

 

 

occurs, eliminate it with the con-

 

 

 

 

 

trol rod. If high idle speed

 

 

 

 

 

changes, readjust the high idle

 

 

 

 

 

speed screw. *

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CLASSIC I

LINCOLN ®

ELECTRIC

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Contents Safety Depends on You ClassicSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyMaster Table of Contents for ALL Sections Machine InstallationTechnical Specifications Classic EngineGeneral Description Design SummaryMachine Grounding PRE-OPERATION InstallationSafety Precautions Location / VentilationLift Bail Polarity Control and Cable Sizes Trailers See optional featuresFalling Equipment can cause Cooling System Battery ChargingOil Fuel To prevent Explosion whenEngine Operation OperationWelder Operation Idler Operation Auxiliary PowerControl of Welding Current Carburetor Deicing KitAbove 60F / 15.5C Summer Season Configuration Below 60F / 15.5C Winter Season ConfigurationAccessories Maintenance MaintenanceCommutator and Brushes Idler MaintenanceBearings Nameplates1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting ProblemsJULY97 Classic Improper valve clearance Possible Areas Recommended Symptoms Electronic Idler Troubleshooting Guide Diagrams Classic Wiring DiagramDimension Print Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding $700.00Precaucion Warnung