Lincoln Electric IM889-A manual Routine Maintenance

Page 27
S26354 VM

D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

•Have qualified personnel do all maintenance and troubleshooting work.

•Turn the engine off before working inside the machine or servicing the engine.

•Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. If guards are missing from the machine, obtain replacements from a Lincoln Distributor. (See Operating Manual Parts List.)

Read the Safety Precautions in the front of this manual and in the Engine Owner’s Manual before working on this machine.

Keep all equipment safety guards, covers, and devices in position and in good repair. Keep hands, hair, clothing, and tools away from the gears, fans, and all other moving parts when starting, operating, or repairing the equipment.

------------------------------------------------------------------------

Routine Maintenance

At the end of each day’s use, refill the fuel tank to minimize moisture condensation in the tank. Running out of fuel tends to draw dirt into the fuel system. Also, check the crankcase oil level and add oil if indicated.

ENGINE SERVICE

EVERY DAY OR EVERY 8 HOURS

 

 

FIRST SERVICE (20 / 50 HOURS)

 

 

 

EVERY 100 HOURS OR 3 MONTHS

 

 

 

EVERY 250 HOURS OR 6 MONTHS

 

 

 

 

EVERY 500 HOURS OR 12 MONTHS

 

 

 

 

 

EVERY 1000 HOURS

 

 

 

 

 

 

ENGINE SERVICE (NOTE 2)

 

I

 

 

 

 

MAINTENANCE ITEM

TYPE OR QUANTITY

 

I

 

 

Coolant Level

50/50 Water/Ethylene Glycol

 

 

 

 

Concentration of Antifreeze

I

 

 

 

R Coolant (NOTE 3)

9.5 qt., 9.0 L

R

 

R

 

Engine oil level (NOTE 1)

8.45 qt., 8 L (Including filter)

 

 

 

Engine oil (NOTE 1 & 3)

C

R

 

R

 

Engine oil filter

Perkins #140517050

 

 

R

 

Drain water separator & fuel strainer

Lincoln # M20840-A

 

 

 

 

Water separator element

 

 

I

R

 

Fuel filter canister

Perkins #130366120

 

 

 

 

Tension of alternator drive belt

 

 

 

I

 

 

Alternator drive belt wear

Perkins #080109107

C

 

 

 

R Alternator drive belt

 

 

R

 

Air filter (earlier check may be required)

Donaldson #P821575

 

 

 

 

Air filter element

 

 

 

 

R Renew the engine breather

 

 

 

 

 

I

Tighten cylinder head

Intake .008", exhaust .008"

 

 

 

 

I

Valve clearances

 

 

 

 

I

Electrical systems

 

 

 

 

I

I

All nuts and bolts for tightness

Contact Perkins

I

 

 

 

Injector performance

 

 

I

 

Leaks or engine damage

 

 

 

 

 

Battery

 

 

 

Notes:

I = Inspect C = Clean R = Replace

(1)

Consult Engine Operators Manual for oil recommendations.

(2)

Consult Engine Operators Manual for additional maintenance schedule

information.

(3)

Fill slowly! Ensure correct quantity is used.

Above operations to be carried out by trained personnel with reference to the workshop manual where necessary.

These preventive maintenance periods apply to average conditions of operation. If necessary, use shorter peroids.

VANTAGE® 400 (CE)

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Contents Vantage California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Thank You Table of Contents 528 Section DSection E Section FInstallation K2502-1, -3 UK K2502-2, -4 Europe Model NumbersSafety Precautions VRD Voltage Reduction DeviceLocation and Ventilation Towing PRE-OPERATION Engine ServiceHigh Temperature Operation Vehicle MountingFuel Battery ConnectionRemote Control OILTotal Combined Length of Electrode and Work Cables Electrical ConnectionsMachine Grounding Welding Output CablesAcross The-Arc Model Auxiliary PowerStandby Power Connections Connection of Lincoln Electric Wire Feeders8INSTALLATIONA-8 General Description OperationFigure B.1 Weld Mode Selector SwitchTable B.1 Wire Feeder Voltmeter SwitchTable B.2 Typical Vantage 400 CE Fuel Consumption Engine ControlsGlow Plug Push Button Circuit Breaker Starting the EngineDuty Cycle Stopping the EngineWelder Operation Constant Current CC-STICK WeldingTIG Welding Typical Current Ranges 1 for Tungsten ELECTRODES2Table B.3 MAX Table B.6 Wire WELDING-CVARC Gouging Table B.4TIG Options AccessoriesField Installed Options / Accessories Wire Feeder OptionsRoutine Maintenance MaintenanceAIR Cleaner Engine OIL ChangeOIL Filter Change Servicei Instructions Cooling System Tightening the FAN BeltBleeding the Fuel System Arrestor Engine AdjustmentBattery Maintenance Servicing Optional SparkWelder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingContact Your local Lincoln Authorized Field Service FacilityWelding without a control cable Troubleshooting Faulty control cable. Repair or Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams Vantage WiringDiagram Vantage 400 CE UK Wiring Diagram Codes 11296Vantage 400 CE Euro Wiring Diagram Codes 11297 Dimension Print Vantage 400 CEL12964 Vantage 400 CE Precaucion Warnung
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