Lincoln Electric IM889-A manual Installation

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INSTALLATION

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TECHNICAL SPECIFICATIONS - VANTAGE® 400 (CE) (K2502-1, -2, -3, -4)

Make/Model Code No.

Perkins 404C-22

K2502-1, -2

11296, 11297

Perkins 404D-22

K2502-3,-4

11463, 11464

 

 

INPUT - DIESEL ENGINE

 

 

Description

Speed (RPM)

Displacement

Starting

 

 

 

cu. in. (ltrs.)

System

4 cylinder

 

135.6(2.2)

12VDC Battery

27.6

HP

High Idle 1565

 

& starter

 

1500

RPM

 

Bore x Stroke

(Group 34; 650

naturally aspirated

Full Load 1500

cold crank amps)

 

water cooled

 

3.43” X 3.64”

65 Amp Alternator

Diesel Engine

Low Idle 1200

(87.1mm x 92.5mm)

W / Built in Regulator

 

 

 

 

 

 

 

 

 

 

Capacities

Oil:

Fuel: 15 gal.

8.45Qts. (8.0L)

(57 L)

 

Fuel: 20 gal.

Radiator Coolant:

(75.7 L)

8.0Qts. (7.6L)

 

 

 

RATED OUTPUT @ 104° F (40° C) - WELDER

Welding Process

Welding Output

Output Range

Max. Weld OCV

 

Current/Voltage/Duty Cycle

 

@Rated Load RPM

DC Constant Current

350A / 34V / 100%

30 TO 400 AMPS

 

DC Pipe Current

300A / 32V / 100%

40 TO 300 AMPS

60 Volts (2)

Touch-Start™TIG

250A / 30V / 100%

20 TO 250 AMPS

 

DC Constant Voltage

350A / 34V / 100%

14 TO 34 VOLTS

 

Arc Gouging

350A / 34V / 100%

90 TO 400 AMPS

60 Volts

RATED OUTPUT @ 40° C (104° F).- GENERATOR

Auxiliary Power (1)

14,000 Watts Peak / 13,200 Watts Continuous, 50 Hz 400 Volts 3-Phase (Euro/UK) 6,900 Watts Peak(3) / 6,900 Watts Continuous, 50 Hz 230 Volts 1-Phase (Euro)

3,400 Watts Peak(3) / 3,400 Watts Continuous, 50 Hz 230 Volts 1-Phase (UK) 3,400 Watts Peak(3) / 3,400 Watts Continuous, 50 Hz 115 Volts 1-Phase (UK)

Sound Levels (Sound power: 96 dB Lwa)

ENGINE

LUBRICATION

EMISSIONS

FUEL SYSTEM

GOVERNOR

Full Pressure

(Codes 11296, 11297) EPA Tier Il

Mechanical Fuel Pump, Auto air bleed

Mechanical

with Full Flow Filter

(Codes 11463, 11464) EPA Tier IV Interim

system, Electric shutoff solenoid, Indirect fuel injector.

 

 

Compliant

 

 

 

 

 

 

AIR CLEANER

ENGINE IDLER

MUFFLER

ENGINE PROTECTION

 

 

Low noise Muffler:

Shutdown on low oil

Single Element

Automatic Idler

Top outlet can be rotated.

pressure & high engine

 

 

Made from long life, aluminized steel.

coolant temperature

 

 

ENGINE WARRANTY:

2 years / 2000 hours, all non-electric components, 3 years major non-electric compo-

nents . See Perkins warranty for details.

 

 

PHYSICAL DIMENSIONS

HEIGHT

WIDTH

DEPTH

 

WEIGHT

35.94 (4) in.

27.00 in

60.00 in.

 

 

 

 

1230 lbs. (559kg.)

 

913 mm

686 mm

1524 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1)Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced.

(2)Reduced to less than (32V for Codes 11296, 11297)(30V for Codes 11463, 11464) in the CC-stick Mode when VRD (VOLTAGE REDUCTION DEVICE) is on.

(3)Maximum per circuit breaker rating.

(4)To Top of enclosure. Add 7.35 (186.7mm) to top of exhaust. Add 3.87”(98.3mm) to top of Lift Bail.

VANTAGE® 400 (CE)

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Contents Vantage California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Thank You Table of Contents 528 Section DSection E Section FInstallation K2502-1, -3 UK K2502-2, -4 Europe Model NumbersLocation and Ventilation Safety PrecautionsVRD Voltage Reduction Device Towing PRE-OPERATION Engine ServiceHigh Temperature Operation Vehicle MountingFuel Battery ConnectionRemote Control OILTotal Combined Length of Electrode and Work Cables Electrical ConnectionsMachine Grounding Welding Output CablesAcross The-Arc Model Auxiliary PowerStandby Power Connections Connection of Lincoln Electric Wire Feeders8INSTALLATIONA-8 General Description OperationFigure B.1 Weld Mode Selector SwitchTable B.1 Wire Feeder Voltmeter SwitchTable B.2 Typical Vantage 400 CE Fuel Consumption Engine ControlsGlow Plug Push Button Circuit Breaker Starting the EngineDuty Cycle Stopping the EngineWelder Operation Constant Current CC-STICK WeldingTable B.3 TIG WeldingTypical Current Ranges 1 for Tungsten ELECTRODES2 MAX Table B.6 Wire WELDING-CVARC Gouging Table B.4TIG Options AccessoriesField Installed Options / Accessories Wire Feeder OptionsRoutine Maintenance MaintenanceOIL Filter Change AIR CleanerEngine OIL Change Servicei Instructions Bleeding the Fuel System Cooling SystemTightening the FAN Belt Arrestor Engine AdjustmentBattery Maintenance Servicing Optional SparkWelder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingContact Your local Lincoln Authorized Field Service FacilityWelding without a control cable Troubleshooting Faulty control cable. Repair or Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams Vantage WiringDiagram Vantage 400 CE UK Wiring Diagram Codes 11296Vantage 400 CE Euro Wiring Diagram Codes 11297 L12964 Dimension PrintVantage 400 CE Vantage 400 CE Precaucion Warnung