Lincoln Electric IM784 manual Figure A.5

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A-5

INSTALLATION

A-5

 

 

 

WARNING

CYLINDER may explode if dam- aged. Keep cylinder upright and chained to support

• Keep cylinder away from areas where it may be damaged.

Never lift welder with cylinder attached.

Never allow welding electrode to touch cylinder.

Keep cylinder away from welding or other live electrical circuits.

2.With the cylinder securely installed, remove the cylinder cap. Stand to one side away from the out- let and open the cylinder valve very slightly for an instant. This blows away any dust or dirt which may have accumulated in the valve outlet.

WARNING

BE SURE TO KEEP YOUR FACE AWAY FROM THE VALVE OUTLET WHEN “CRACKING” THE VALVE. Never stand directly in front of or behind the flow regulator when opening the cylinder valve. Always stand to one side.

WARNING

BUILDUP OF SHIELDING GAS may harm health or kill.

• Shut off shielding gas supply when not in use.

SEE AMERICAN NATIONAL STANDARD Z-49.1, “SAFETY IN WELDING AND CUTTING” PUB- LISHED BY THE AMERICAN WELDING SOCIETY.

1.Chain the cylinder to a wall or other stationary sup- port to prevent the cylinder from falling over. Insu- late the cylinder from the work circuit and earth ground. Refer to Figure A.5.

FIGURE A.5

Flow Regulator

Cylinder Valve

Gas Hose

3.Attach the flow regulator to the cylinder valve and tighten the union nut securely with a wrench..

NOTE: If connecting to 100% CO2 cylinder, insert regulator adapter (provided with MIG Conversion Kit for the PRO 100) between regulator and cylin- der valve. If adapter is equipped with a plastic washer, be sure it is seated for connection to the CO2 cylinder.

4.Refer to Figure A.6. Attach one end of inlet gas hose to the outlet fitting of the flow regulator and tighten the union nut securely with a wrench. Con- nect the other end to the PRO 100 Gas Solenoid Inlet Fitting (5/8-18 female threads — for CGA — 032 fitting). Make certain the gas hose is not kinked or twisted.

PRO 100

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Contents PRO Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications PROSafety Precautions Read entire installation section before startingInstallation Identify and Locate ComponentsWork Clamp Installation Select Suitable LocationOutput Connections StackingGUN Installation Work Cable InstallationConnecting Gun Cable to the PRO GAS Connection OptionalFigure A.5 Input Connections Requirements For Rated OutputCode Requirements for Input Connections Requirements For CSA Rated OutputObserve all safety information throughout this manual 1OPERATIONB-1Fumes and Gases can be dangerous Welding Sparks can cause fire or explosionOperation Wire Loading Welding OperationsSequence of Operation Friction Brake Adjustments Wire ThreadingCleaning Tip And Nozzle Process GuidelinesMaking a Weld Changing Machine Over to Feed Other Wire Sizes Welding with Gmaw MIGOverload Protection Application Chart Accessories Optional Accessories025 .035 0.6 0.9 mm wire PRO MIG ConversionMaintenance Maintenance Safety PrecautionsRoutine Maintenance GUN and Cable Maintenance Configuration of Components in Wire Feeding SystemFor Magnum 100L GUN Contact Tip Cable Liner Drive RollComponent Replacement Procedures Changing the Contact TIPChanging Drive Roll Changing Liner Liner trim lengthGUN Handle Parts Figure D.31TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionFeeding Problems Welding Problems Diagrams Wiring DiagramPRO Precaucion Warnung