Lincoln Electric IM784 Optional Accessories, MIG Conversion, 025 .035 0.6 0.9 mm wire PRO

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C-1

ACCESSORIES

C-1

 

 

 

OPTIONAL ACCESSORIES

1.K520 Utility Cart — Designed to transport the Lin- coln family of small welders. Has provisions for mounting a single gas cylinder. Has front casters and large rear wheels. Handle height is easily adjustable. Bottom tray provided for tools and accessories. Easy assembly required; takes less than 15 minutes.

2.M15445 Spindle — Mounts onto standard spool shaft for 4" (100 mm) spools to provide for mount- ing 8" (200 mm) diameter spools with 2" (51 mm) I.D. and up to 2.2" (56 mm) wide.

3.K664-2 Aluminum Feeding Kit — This kit recom- mended for welding with .035 Aluminum wire. This kit may also be used for feeding .030 stainless wire. Included with this kit are a drive roll, gun liner and contact tip. It is important when changing between welding with steel wire and aluminum to exchange these components due to the lubricant applied to steel wire. Failure to do so may result in contaminated welds when weld- ing aluminum.

See Maintenance section for instructions on installing drive roll, cable liner, contact tip and their proper configuration.

4.K610-1 MIG Conversion Kit for the PRO 100 — Complete kit for use with .025" (0.6 mm) electrode

wire and either CO2 or Argon-mixed gas. Includes

.025-.030" (0.6-0.8 mm) cable liner, two .025" (0.6

mm)contact tips, gas nozzle, 2 lb. spool of .025" (0.6 mm )Super Arc L-56 electrode, gas regulator,

gas hose, regulator adapter for CO2 cylinders and gas solenoid assembly, with all necessary hard- ware and easy instructions for installing gas sole- noid. Use with .030" (0.8 mm) wire requires addi- tional .030" (0.8 mm) contact tip and electrode wire.

See Maintenance section for instructions on flip- ping over the drive roll, changing the cable liner and contact tip, and their proper configuration.

MIG CONVERSION

Several changes are needed to convert the unit for operation with the MIG (GMAW) process. The K610-1 MIG Conversion Kit for the PRO 100 includes all the necessary accessories for this conversion and is pro- vided for this purpose. The following conversions should be made using the contents of this kit:

1.Install the gas solenoid. Complete instructions are included with the kit.

2.Change the output polarity to DC(+). See “Work Cable Installation” in Installation section for details.

3.Change drive roll orientation (if required) for the wire size selected. See “Changing Drive Roll” in Maintenance section for details.

4.Install the proper gun liner (Note 1) and tip for the wire size selected. See “Component Replacement” in Maintenance section for details.

5.Remove gasless nozzle (if installed) and install gas nozzle. To remove, simply unscrew.

6.Load wire into machine and thread into gun and cable per “Welding Wire Loading” section.

(Note 1) The factory installed gun liner will feed

.025 - .035 (0.6 - 0.9 mm) wire.

PRO 100

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Contents PRO California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications PRO InstallationRead entire installation section before starting Safety PrecautionsInstallation Identify and Locate ComponentsSelect Suitable Location Work Clamp InstallationOutput Connections StackingWork Cable Installation GUN InstallationConnecting Gun Cable to the PRO GAS Connection OptionalFigure A.5 Requirements For Rated Output Input ConnectionsCode Requirements for Input Connections Requirements For CSA Rated Output1OPERATIONB-1 Observe all safety information throughout this manualFumes and Gases can be dangerous Welding Sparks can cause fire or explosionOperation Wire Loading Welding OperationsSequence of Operation Wire Threading Friction Brake AdjustmentsCleaning Tip And Nozzle Process GuidelinesMaking a Weld Changing Machine Over to Feed Other Wire Sizes Welding with Gmaw MIGOverload Protection Application Chart Optional Accessories Accessories025 .035 0.6 0.9 mm wire PRO MIG ConversionMaintenance Maintenance Safety PrecautionsRoutine Maintenance Configuration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollComponent Replacement Procedures Changing the Contact TIPChanging Drive Roll Liner trim length Changing LinerFigure D.3 GUN Handle PartsHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Guide TroubleshootingProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionFeeding Problems Welding Problems Wiring Diagram DiagramsPRO Precaucion Warnung