Lincoln Electric IM784 manual Safety Precautions, Identify and Locate Components, Installation

Page 9

A-2

 

INSTALLATION

A-2

 

 

 

 

Read entire installation section before starting

FIGURE A.1

installation.

 

 

SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

Only qualified personnel should perform this installation.

Only personnel that have read and under- stood the PRO 100 Operating Manual should install and operate this equipment.

Machine must be plugged into a receptacle which is grounded per any national, local or other applicable electrical codes.

The PRO 100 power switch is to be in the OFF (“O”) position when installing work cable and gun and when connecting power cord to input power.

1

2

 

4

3

IDENTIFY AND LOCATE

COMPONENTS

If you have not already done so, unpack the PRO 100 from its carton and remove all packing material around the PRO 100. Remove the following loose items from the carton (see Figure A.1):

1.PRO 100

2.Gun and cable assembly(1)

3.Literature and miscellaneous including:

a)This operating manual

b)Extra .035" contact tip

c)Hex key wrench for removal of drive roll.

4.10 ft (3,0 m) work cable.

5.Work clamp.

6.Sample spool of Innershield .035" (0,9 mm) NR-211-MP electrode.

7.Handshield with filter plate and lens.

8.Instructional video.

For available options and accessories refer to the Accessories Section of this manual.

(1)The gun is ready to feed 0.035" (0,9 mm) Inner- shield wire.

56

78

PRO 100

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Contents PRO California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications PRO InstallationRead entire installation section before starting Safety PrecautionsInstallation Identify and Locate ComponentsSelect Suitable Location Work Clamp InstallationOutput Connections StackingWork Cable Installation GUN InstallationConnecting Gun Cable to the PRO GAS Connection OptionalFigure A.5 Requirements For Rated Output Input ConnectionsCode Requirements for Input Connections Requirements For CSA Rated Output1OPERATIONB-1 Observe all safety information throughout this manualFumes and Gases can be dangerous Welding Sparks can cause fire or explosionOperation Wire Loading Welding OperationsSequence of Operation Wire Threading Friction Brake AdjustmentsCleaning Tip And Nozzle Process GuidelinesMaking a Weld Changing Machine Over to Feed Other Wire Sizes Welding with Gmaw MIGOverload Protection Application Chart Optional Accessories Accessories025 .035 0.6 0.9 mm wire PRO MIG ConversionMaintenance Maintenance Safety PrecautionsRoutine Maintenance Configuration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollComponent Replacement Procedures Changing the Contact TIPChanging Drive Roll Liner trim length Changing LinerFigure D.3 GUN Handle PartsHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Guide TroubleshootingProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionFeeding Problems Welding Problems Wiring Diagram DiagramsPRO Precaucion Warnung