Lincoln Electric IM788 GUN Installation, GAS Connection, Connecting Gun Cable to the SP-135, Plus

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SP-135 PLUS

A-4

INSTALLATION

A-4

3.Route the cable under and around the back of the Wire Feed Gearbox (6).

4.For GMAW Only: Refer to Figure A.2. As deliv- ered, the SP-135 PLUS is wired for positive polari- ty. This is the appropriate configuration for the Gas Metal Arc Welding (GMAW) process. To complete installation, use the provided wing nut to connect the work cable’s terminal lug to the negative (–) output terminal (5) located above the Wire Feed Gearbox (6). Make sure that both wing nuts are tight.

5.For Innershield Only: Refer to Figure A.4. To wire for negative polarity, connect the short cable attached to the connector block (1) to the negative

(–) output terminal (2) and the work cable (3) to the positive (+) terminal (4).

 

FIGURE A.4

4

3

2

1

GUN INSTALLATION

As shipped from the factory, the SP-135 PLUS gun is ready to feed .023 - .025” (0,6 mm) wire. If .030-.035” (0.8-0.9 mm) wire is to be used, change the contact tip to the appropriate size. Refer to the MAINTENANCE section for contact tip installation details.

NOTE: If .035” Innershield Flux-cored wire is to be used, see the Accessories section for the Innershield Welding Kit.

Connecting Gun Cable to the SP-135

PLUS

1.Refer to Figure A.2. Unplug the machine or turn power switch to the off “O” position.

2.Pass the insulated terminals of the gun trigger con- trol leads, one at a time, through the Gun Cable and Control Lead Access Slot (2) in the case front. The leads are to be routed under the Wire Feed Gearbox (6) and through the Cable Hanger (7) on the inner panel.

3.Insert the connector on the gun conductor cable through the Gun Cable Access Hole (2) in the SP- 135 PLUS case front. Make sure the connector is all the way in the metal connector block to obtain proper gas flow. Rotate the connector so control leads are on the underside and tighten the Thumbscrew (8) in the connector block.

4.Connect the gun trigger control lead terminals to the two insulated 1/4" (6,4 mm) tab connector bushings located above the “Gun Trigger Connection” decal in the wire feed section (4). Either lead can go to either connector. Form the leads so that they are as close as possible to the inside panel.

CAUTION

If the gun trigger switch being used is other than that supplied with the SP-135 PLUS, the switch must be a normally open, momentary switch. The terminals of the switch must be insulated from the welding circuit. Malfunction of the SP-135 PLUS will result if this switch shorts to the SP-135 PLUS welding output circuit or is common to any electri- cal circuit other than the SP-135 PLUS trigger circuit.

GAS CONNECTION

Refer to Figure A.5

When using the GMAW process, a cylinder of shield- ing gas, must be obtained. For more information about selecting gas cylinders for use with the SP-135 PLUS, refer to the ACCESSORIES section.

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Contents SP-135 Plus California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications SP-135 Plus InstallationIdentify and Locate Components Safety PrecautionsRead entire installation section before starting InstallationStacking Work Clamp InstallationWork Cable Installation Select Suitable LocationPlus GUN InstallationConnecting Gun Cable to the SP-135 GAS ConnectionFigure A.5 Input ConnectionsRequirements For Maximum Output Code Requirements for Input ConnectionsRequirements For Rated Output Welding Sparks can cause fire or explosion Observe all safety information throughout this manualOperation Fumes and Gases can be dangerousWelding Capability Controls and SettingsDesign Features Advantages General DescriptionSequence of Operation Wire LoadingWelding Operations Wire Threading Friction Brake AdjustmentMaking a Weld Shielding GasProcess Guidelines Changing Machine Over to Feed Other Wire SizesCleaning Tip And Nozzle Thermal Protection Wire Feed Overload ProtectionOverload Protection Output OverloadApplication Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories Innershield Fcaw Conversion Replacement PartsRoutine and Periodic MAINTE- Nance MaintenanceMaintenance Safety Precautions Items Requiring no MaintenanceContact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging Drive Roll Changing the Contact TIPRemove any burrs from the end of the liner Changing LinerGUN Handle Parts Liner trim length for gun with red trigger Magnum 100LHOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Feeding Problems GAS Flow Problems High Voltage Wiring DiagramsPrecaucion Warnung

IM788 specifications

The Lincoln Electric IM788 is a cutting-edge industrial welding inverter known for its advanced features and technologies that enhance productivity and efficiency in various welding applications. This machine is specifically designed to cater to the demands of high-performance environments while maintaining reliability and ease of use.

One of the standout features of the IM788 is its multi-process capability. It offers MIG, TIG, and stick welding options, making it a versatile choice for welders who work with a diverse range of materials and thicknesses. This flexibility enables operators to switch processes seamlessly without compromising on performance, thereby increasing overall productivity.

The IM788 is equipped with Lincoln Electric's exclusive Synchronized Arc Control Technology, which optimizes the arc characteristic for different materials and welding conditions. This technology helps to achieve cleaner and more precise welds, minimizing the need for post-weld finishing. Additionally, the machine offers a broad range of voltage and amperage settings, allowing for fine-tuning based on specific project requirements.

Another significant attribute of the IM788 is its built-in intelligence. The machine incorporates advanced microprocessor control, which enhances user interface capabilities and allows for easy adjustments to welding parameters. The intuitive digital display provides real-time feedback on settings and performance, enabling operators to make informed decisions and adjustments as needed.

Durability is also a key characteristic of the Lincoln Electric IM788. Its hardened metal case ensures protection against harsh working conditions, while internal components are designed to withstand heavy usage. This robust construction not only extends the machine's lifespan but also maintains consistent performance even in demanding environments.

The IM788's compact design and lightweight construction make it portable and easy to transport, allowing welders to move it effortlessly between job sites. Coupled with its energy-efficient operation, this inverter contributes to lower operational costs, making it an economical investment for both small workshops and large industrial operations.

In summary, the Lincoln Electric IM788 stands out for its multi-process capabilities, advanced welding technologies, user-friendly interface, and robust design. These features make it an ideal choice for professionals seeking a reliable and efficient welding solution. Whether for fabrication shops, construction sites, or maintenance applications, the IM788 delivers exceptional performance and versatility, solidifying its position as a leading welding inverter in the market.
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