Lincoln Electric IM788 manual Safety Precautions, Identify and Locate Components, Installation

Page 9

A-2

INSTALLATION

A-2

Read entire installation section before starting

FIGURE A.1

installation.

SAFETY PRECAUTIONS

1

2

 

WARNING

ELECTRIC SHOCK can kill.

Only qualified personnel should perform this installation.

Only personnel that have read and under-

stood the SP-135 PLUS Operating Manual should install and operate this equipment.

• Machine must be plugged into a receptacle

 

4

which is grounded per any national, local

 

3

or other applicable electrical codes.

 

 

 

• The SP-135 PLUS power switch is to be in

 

 

the OFF (“O”) position when installing

 

 

work cable and gun and when connecting

 

 

power cord to input power.

 

 

 

5

6

 

 

IDENTIFY AND LOCATE

COMPONENTS

If you have not already done so, unpack the SP-135

 

PLUS from its carton and remove all packing material

7

around the SP-135 PLUS. Remove the following loose

 

items from the carton (see Figure A.1):

1.SP-135 PLUS

2.Gun and cable assembly(1)

3.Literature and miscellaneous including:

a)This operating manual

b)A contact tip for .030” (0.8 mm) diameter wire.

4.10 ft (3.0 m) work cable.

5.Work clamp.

6.2lb. Spool of Super Arc L-56 .025 MIG Wire.

7.Adjustable mixed-Gas Regulator & Hose.

For available options and accessories refer to the accessories section later in this manual.

1)As shipped from the factory, the SP-135 PLUS gun is ready to feed .023 or .025 (0.6 mm) wire.

SP-135 PLUS

Image 9
Contents SP-135 Plus California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications SP-135 Plus InstallationRead entire installation section before starting Safety PrecautionsInstallation Identify and Locate ComponentsWork Cable Installation Work Clamp InstallationSelect Suitable Location StackingConnecting Gun Cable to the SP-135 GUN InstallationGAS Connection PlusFigure A.5 Input ConnectionsCode Requirements for Input Connections Requirements For Rated OutputRequirements For Maximum Output Operation Observe all safety information throughout this manualFumes and Gases can be dangerous Welding Sparks can cause fire or explosionDesign Features Advantages Controls and SettingsGeneral Description Welding CapabilityWire Loading Welding OperationsSequence of Operation Wire Threading Friction Brake AdjustmentMaking a Weld Shielding GasChanging Machine Over to Feed Other Wire Sizes Cleaning Tip And NozzleProcess Guidelines Overload Protection Wire Feed Overload ProtectionOutput Overload Thermal ProtectionApplication Chart Accessories Optional AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit Innershield Fcaw Conversion Replacement PartsMaintenance Safety Precautions MaintenanceItems Requiring no Maintenance Routine and Periodic MAINTE- NanceConfiguration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging Drive Roll Changing the Contact TIPGUN Handle Parts Changing LinerLiner trim length for gun with red trigger Magnum 100L Remove any burrs from the end of the linerHOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Guide Problems Possible Areas Symptoms MisadjustmentsRecommended Course of Action Feeding Problems GAS Flow Problems High Voltage Wiring DiagramsPrecaucion Warnung

IM788 specifications

The Lincoln Electric IM788 is a cutting-edge industrial welding inverter known for its advanced features and technologies that enhance productivity and efficiency in various welding applications. This machine is specifically designed to cater to the demands of high-performance environments while maintaining reliability and ease of use.

One of the standout features of the IM788 is its multi-process capability. It offers MIG, TIG, and stick welding options, making it a versatile choice for welders who work with a diverse range of materials and thicknesses. This flexibility enables operators to switch processes seamlessly without compromising on performance, thereby increasing overall productivity.

The IM788 is equipped with Lincoln Electric's exclusive Synchronized Arc Control Technology, which optimizes the arc characteristic for different materials and welding conditions. This technology helps to achieve cleaner and more precise welds, minimizing the need for post-weld finishing. Additionally, the machine offers a broad range of voltage and amperage settings, allowing for fine-tuning based on specific project requirements.

Another significant attribute of the IM788 is its built-in intelligence. The machine incorporates advanced microprocessor control, which enhances user interface capabilities and allows for easy adjustments to welding parameters. The intuitive digital display provides real-time feedback on settings and performance, enabling operators to make informed decisions and adjustments as needed.

Durability is also a key characteristic of the Lincoln Electric IM788. Its hardened metal case ensures protection against harsh working conditions, while internal components are designed to withstand heavy usage. This robust construction not only extends the machine's lifespan but also maintains consistent performance even in demanding environments.

The IM788's compact design and lightweight construction make it portable and easy to transport, allowing welders to move it effortlessly between job sites. Coupled with its energy-efficient operation, this inverter contributes to lower operational costs, making it an economical investment for both small workshops and large industrial operations.

In summary, the Lincoln Electric IM788 stands out for its multi-process capabilities, advanced welding technologies, user-friendly interface, and robust design. These features make it an ideal choice for professionals seeking a reliable and efficient welding solution. Whether for fabrication shops, construction sites, or maintenance applications, the IM788 delivers exceptional performance and versatility, solidifying its position as a leading welding inverter in the market.