Lincoln Electric IM788 manual Installation, Technical Specifications SP-135 Plus

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A-1

 

 

 

INSTALLATION

 

A-1

 

TECHNICAL SPECIFICATIONS – SP-135 PLUS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT – SINGLE PHASE ONLY

 

 

 

Standard Voltage/Frequency

 

 

 

Input Current

 

 

 

 

 

 

 

 

20 Amps @ Rated Output

 

 

115V/60Hz

 

 

25 Amps @ Maximum Output

 

 

 

 

 

 

15 Amps @ CSA Rated output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RATED OUTPUT

 

 

 

 

 

 

Duty Cycle

 

 

Amps

 

Volts at Rated Amperes

 

20% Duty Cycle – Rated DC Output

 

90

 

 

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

Welding Current Range (Continuous)

Maximum Open Circuit Voltage

 

Auxiliary Power

 

Rated DC Output: 25 – 135 Amps

 

28

 

 

 

 

N/A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED INPUT CABLE AND FUSE SIZES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuse or

 

 

 

 

 

 

 

Output Mode

 

Input Voltage

Breaker Size

Input Amps

 

Extension Cord

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Conductor

 

 

 

 

 

 

 

 

 

#14 AWG

 

 

 

RATED

 

115V/60Hz

20 Amp

20

 

(2.1 mm2) or Larger

 

 

 

 

 

 

 

 

 

for up to

 

 

 

 

 

 

 

 

 

 

25 feet (7.6m)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Conductor

 

 

 

 

 

 

 

 

 

#12 AWG

 

 

 

MAXIMUM

 

115V/60Hz

25 Amp

25

 

(3.3 mm2) or Larger

 

 

 

 

 

 

 

 

 

for up to

 

 

 

 

 

 

 

 

 

 

50 feet (15.2 m)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

Height

Width

Depth

Weight

12.0 in

9.75 in

16.5 in

54 Ibs

305 mm

248 mm

419 mm

24.3 kg

 

 

 

 

SP-135 PLUS

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Contents SP-135 Plus Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications SP-135 PlusSafety Precautions Read entire installation section before startingInstallation Identify and Locate ComponentsWork Clamp Installation Work Cable InstallationSelect Suitable Location StackingGUN Installation Connecting Gun Cable to the SP-135GAS Connection PlusInput Connections Figure A.5Requirements For Maximum Output Code Requirements for Input ConnectionsRequirements For Rated Output Observe all safety information throughout this manual OperationFumes and Gases can be dangerous Welding Sparks can cause fire or explosionControls and Settings Design Features AdvantagesGeneral Description Welding CapabilitySequence of Operation Wire LoadingWelding Operations Friction Brake Adjustment Wire ThreadingShielding Gas Making a WeldProcess Guidelines Changing Machine Over to Feed Other Wire SizesCleaning Tip And Nozzle Wire Feed Overload Protection Overload ProtectionOutput Overload Thermal ProtectionApplication Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories Replacement Parts Innershield Fcaw ConversionMaintenance Maintenance Safety PrecautionsItems Requiring no Maintenance Routine and Periodic MAINTE- NanceGUN and Cable Maintenance Configuration of Components in Wire Feeding SystemFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging the Contact TIP Changing Drive RollChanging Liner GUN Handle PartsLiner trim length for gun with red trigger Magnum 100L Remove any burrs from the end of the linerTroubleshooting HOW to USE Troubleshooting GuideRecommended Course of Action Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Feeding Problems GAS Flow Problems Wiring Diagrams High VoltagePrecaucion Warnung

IM788 specifications

The Lincoln Electric IM788 is a cutting-edge industrial welding inverter known for its advanced features and technologies that enhance productivity and efficiency in various welding applications. This machine is specifically designed to cater to the demands of high-performance environments while maintaining reliability and ease of use.

One of the standout features of the IM788 is its multi-process capability. It offers MIG, TIG, and stick welding options, making it a versatile choice for welders who work with a diverse range of materials and thicknesses. This flexibility enables operators to switch processes seamlessly without compromising on performance, thereby increasing overall productivity.

The IM788 is equipped with Lincoln Electric's exclusive Synchronized Arc Control Technology, which optimizes the arc characteristic for different materials and welding conditions. This technology helps to achieve cleaner and more precise welds, minimizing the need for post-weld finishing. Additionally, the machine offers a broad range of voltage and amperage settings, allowing for fine-tuning based on specific project requirements.

Another significant attribute of the IM788 is its built-in intelligence. The machine incorporates advanced microprocessor control, which enhances user interface capabilities and allows for easy adjustments to welding parameters. The intuitive digital display provides real-time feedback on settings and performance, enabling operators to make informed decisions and adjustments as needed.

Durability is also a key characteristic of the Lincoln Electric IM788. Its hardened metal case ensures protection against harsh working conditions, while internal components are designed to withstand heavy usage. This robust construction not only extends the machine's lifespan but also maintains consistent performance even in demanding environments.

The IM788's compact design and lightweight construction make it portable and easy to transport, allowing welders to move it effortlessly between job sites. Coupled with its energy-efficient operation, this inverter contributes to lower operational costs, making it an economical investment for both small workshops and large industrial operations.

In summary, the Lincoln Electric IM788 stands out for its multi-process capabilities, advanced welding technologies, user-friendly interface, and robust design. These features make it an ideal choice for professionals seeking a reliable and efficient welding solution. Whether for fabrication shops, construction sites, or maintenance applications, the IM788 delivers exceptional performance and versatility, solidifying its position as a leading welding inverter in the market.