Lincoln Electric IM788 manual Input Connections, Figure A.5

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A-5

INSTALLATION

A-5

WARNING

CYLINDER may explode if dam- aged. Keep cylinder upright and chained to support

• Keep cylinder away from areas where it may be damaged.

Never lift welder with cylinder attached.

Never allow welding electrode to touch cylinder.

Keep cylinder away from welding or other live electrical circuits.

WARNING

BUILDUP OF SHIELDING GAS may harm health or kill.

• Shut off shielding gas supply when not in use.

SEE AMERICAN NATIONAL STANDARD Z-49.1, “SAFETY IN WELDING AND CUTTING” PUB- LISHED BY THE AMERICAN WELDING SOCIETY.

1.Chain the cylinder to a wall or other stationary sup- port to prevent the cylinder from falling over. Insulate the cylinder from the work circuit and earth ground. Refer to Figure A.5.

FIGURE A.5

Flow Regulator

Cylinder Valve

Gas Hose

2.With the cylinder securely installed, remove the cylinder cap. Stand to one side away from the out- let and open the cylinder valve very slightly for an instant. This blows away any dust or dirt which may have accumulated in the valve outlet.

WARNING

BE SURE TO KEEP YOUR FACE AWAY FROM THE VALVE OUTLET WHEN “CRACKING” THE VALVE. Never stand directly in front of or behind the flow regulator when opening the cylinder valve. Always stand to one side.

3.Attach the flow regulator to the cylinder valve and tighten the union nut securely with a wrench.

NOTE: If connecting to 100% CO 2 cylinder, insert regulator adapter (provided with MIG Conversion Kit) between regulator and cylinder valve. If adapter is equipped with a plastic washer, be sure it is seat- ed for connection to the CO2 cylinder.

4.Refer to Figure A.6. Attach one end of inlet gas hose to the outlet fitting of the flow regulator and tighten the union nut securely with a wrench. Connect the other end to the machine Gas Solenoid Inlet Fitting (5/8-18 female threads — for CGA — 032 fitting). Make certain the gas hose is not kinked or twisted.

5.Reinstall case side before connecting input power.

INPUT CONNECTIONS

Refer to Figure A.6.

The machine has two input connections, the power input cable, and the Gas Solenoid Inlet Fitting. Both are located on the rear of the machine.

FIGURE A.6

GAS SOLENOID

INLET FITTING

POWER INPUT

CABLE

SP-135 PLUS

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Contents SP-135 Plus Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications SP-135 Plus Safety Precautions Read entire installation section before starting Installation Identify and Locate ComponentsWork Clamp Installation Work Cable InstallationSelect Suitable Location StackingGUN Installation Connecting Gun Cable to the SP-135GAS Connection PlusInput Connections Figure A.5Code Requirements for Input Connections Requirements For Rated OutputRequirements For Maximum Output Observe all safety information throughout this manual OperationFumes and Gases can be dangerous Welding Sparks can cause fire or explosionControls and Settings Design Features AdvantagesGeneral Description Welding CapabilityWire Loading Welding OperationsSequence of Operation Friction Brake Adjustment Wire ThreadingShielding Gas Making a WeldChanging Machine Over to Feed Other Wire Sizes Cleaning Tip And NozzleProcess Guidelines Wire Feed Overload Protection Overload ProtectionOutput Overload Thermal ProtectionApplication Chart Accessories Optional AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit Replacement Parts Innershield Fcaw ConversionMaintenance Maintenance Safety PrecautionsItems Requiring no Maintenance Routine and Periodic MAINTE- NanceGUN and Cable Maintenance Configuration of Components in Wire Feeding SystemFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging the Contact TIP Changing Drive RollChanging Liner GUN Handle PartsLiner trim length for gun with red trigger Magnum 100L Remove any burrs from the end of the linerTroubleshooting HOW to USE Troubleshooting GuideTroubleshooting Guide Problems Possible Areas Symptoms MisadjustmentsRecommended Course of Action Feeding Problems GAS Flow Problems Wiring Diagrams High VoltagePrecaucion Warnung