Lincoln Electric IM762-C Single Head Feeder, Single Head Boom Feeder, Configuring the System

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A-6	INSTALLATION	A-6

CONFIGURING THE SYSTEM

For codes below 11100, consult the semi-automatic Power Feed instruction manual for configuration infor- mation about DIP switch settings.

For codes above 11100, the power source will “Auto Map” the system eliminating most of the need to set DIP switches to configure the system.

If a system can not be “Auto Mapped” then the status light on the power source will blink green fast and the welder output will be disabled. If a system is not “Auto-mappable”, then consult the instruction manual for the accessory being used for configuration infor- mation about DIP switch settings, or consult your local Lincoln sales representative.

SINGLE HEAD FEEDER

DUAL HEAD FEEDER

UP TO 4 FEEDERS

ALLOWED

POWER WAVE		POWER WAVE
455M		455M		FEED HEAD

SINGLE HEAD BOOM FEEDER

UP TO 4 FEED HEADS

ALLOWED

POWER WAVE

455M

FH 1

SINGLE HEAD BOOM FEEDER

	POWER WAVE 455M
ROBOT
ROBOT
PLC CONTROLLER		WIRE
ANALOG INTERFACE		DRIVE
		MODULE

PF-10R

etc.

POWER WAVE 455M

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Contents

Power Wave 455 M Safety California Proposition 65 WarningsE C T R I C S H O C K c a n kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section F-1 Section EThru E-6 Section F-2Installation Technical Specifications Power Wave 455M K2202-1, K2202-3Input Connection Machine GroundingHigh Frequency Protection LiftingElectrode and Work Cable Connections Table A.1Cable INDUCTANCE, and ITS Effects on Pulse Welding Negative Electrode PolarityVoltage Sensing Electrode Voltage Sensing System DescriptionTable A.2 Single Head Boom Feeder Configuring the SystemSingle Head Feeder UP to 4 Feeders Allowed7INSTALLATIONA-7 Dual Head Boom Feeder using two single headsTWO Power Waves Welding with Multiple Power WavesControl Cable Specifications Installation Water Flow Sensor Receptacle SpecificationsDIP Switch Settings and Locations Safety Precautions OperationPower Wave 455M Definition of Welding Terms Required Equipment General DescriptionRecommended Processes and Equipment LimitationsCase Front Layout Power Wave 455M North AmericanCase Front Controls Welding Adjustments Nominal ProceduresFringe Procedures Making a WeldARC Control Welding ModeConstant Voltage Welding Pulse Welding Figure A.6 Current Wave Form PulseField Installed AccessoriesFactory Installed Optional EquipmentMaintenance Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error code before the machine is turned offError Codes for the Powerwave Error Code # IndicationOutput Problems Contact your local LincolnAuthorized Field Service Facility Cabling, etc Diagrams Diagrams Connection Diagram Connection Diagram Semi-automatic Simple SystemDimension Print Power Wave 455M Power Wave 455M Precaucion Warnung