Lincoln Electric IM762-C manual HOW to USE Troubleshooting Guide

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E-1

TROUBLESHOOTING

E-1

 

 

 

 

 

 

HOW TO USE TROUBLESHOOTING GUIDE

 

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP- TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE 455M

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Power Wave 455 M California Proposition 65 Warnings SafetyE C T R I C S H O C K c a n kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Thru E-6 Section ESection F-1 Section F-2Technical Specifications Power Wave 455M K2202-1, K2202-3 InstallationHigh Frequency Protection Machine GroundingInput Connection LiftingTable A.1 Electrode and Work Cable ConnectionsCable INDUCTANCE, and ITS Effects on Pulse Welding Negative Electrode PolarityVoltage Sensing Electrode Voltage Sensing System DescriptionTable A.2 Single Head Feeder Configuring the SystemSingle Head Boom Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads 7INSTALLATIONA-7TWO Power Waves Welding with Multiple Power WavesControl Cable Specifications Installation Water Flow Sensor Receptacle SpecificationsDIP Switch Settings and Locations Operation Safety PrecautionsPower Wave 455M Definition of Welding Terms Recommended Processes and Equipment General DescriptionRequired Equipment LimitationsCase Front Layout Power Wave 455M North AmericanCase Front Controls Fringe Procedures Nominal ProceduresWelding Adjustments Making a WeldARC Control Welding ModeConstant Voltage Welding Figure A.6 Current Wave Form Pulse Pulse WeldingFactory Installed AccessoriesField Installed Optional EquipmentRoutine Maintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingError code before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the PowerwaveContact your local Lincoln Output ProblemsAuthorized Field Service Facility Cabling, etc Diagrams Diagrams Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Power Wave 455M Power Wave 455M Precaucion Warnung