Lincoln Electric IM762-C manual Routine Maintenance

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D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

• Only Qualified personnel should perform this maintenance.

Turn the input power OFF at the disconnect switch or fuse box before working on this equipment.

Do not touch electrically hot parts.

ROUTINE MAINTENANCE

Routine maintenance consists of periodically blowing out the machine, using a low pressure airstream, to remove accumulated dust and dirt from the intake and outlet louvers, and the cooling channels in the

machine.

PERIODIC MAINTENANCE

Calibration of the Power Wave 455M is critical to its operation. Generally speaking the calibration will not need adjustment. However, neglected or improperly calibrated machines may not yield satisfactory weld performance. To ensure optimal performance, the cali- bration of output Voltage and Current should be checked yearly.

CALIBRATION SPECIFICATION

Output Voltage and Current are calibrated at the facto- ry. Generally speaking the machine calibration will not need adjustment. However, if the weld performance changes, or the yearly calibration check reveals a problem, contact the Lincoln Electric Company for the calibration software utility.

The calibration procedure itself requires the use of a grid, and certified actual meters for voltage and cur- rent. The accuracy of the calibration will be directly affected by the accuracy of the measuring equipment you use. Detailed instructions are available with the utility.

POWER WAVE 455M

Image 28 Contents
Power Wave 455 M Safety California Proposition 65 WarningsE C T R I C S H O C K c a n kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section E Thru E-6Section F-1 Section F-2Installation Technical Specifications Power Wave 455M K2202-1, K2202-3Machine Grounding High Frequency ProtectionInput Connection LiftingElectrode and Work Cable Connections Table A.1Voltage Sensing Negative Electrode PolarityCable INDUCTANCE, and ITS Effects on Pulse Welding Table A.2 System DescriptionElectrode Voltage Sensing Configuring the System Single Head FeederSingle Head Boom Feeder UP to 4 Feeders Allowed7INSTALLATIONA-7 Dual Head Boom Feeder using two single headsControl Cable Specifications Welding with Multiple Power WavesTWO Power Waves Installation DIP Switch Settings and Locations Receptacle SpecificationsWater Flow Sensor Safety Precautions OperationPower Wave 455M Definition of Welding Terms General Description Recommended Processes and EquipmentRequired Equipment LimitationsCase Front Controls Power Wave 455M North AmericanCase Front Layout Nominal Procedures Fringe ProceduresWelding Adjustments Making a WeldConstant Voltage Welding Welding ModeARC Control Pulse Welding Figure A.6 Current Wave Form PulseAccessories Factory InstalledField Installed Optional EquipmentMaintenance Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error code before the machine is turned offError Codes for the Powerwave Error Code # IndicationOutput Problems Contact your local LincolnAuthorized Field Service Facility Cabling, etc Diagrams Diagrams Connection Diagram Connection Diagram Semi-automatic Simple SystemDimension Print Power Wave 455M Power Wave 455M Precaucion Warnung