Lincoln Electric IM762-C Installation, Technical Specifications Power Wave 455M K2202-1, K2202-3

Page 9

A-1

 

 

 

 

INSTALLATION

 

 

A-1

 

 

 

 

 

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS - POWER WAVE 455M (K2202-1, K2202-3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT AT RATED OUTPUT - THREE PHASE ONLY

 

INPUT VOLTS-

 

OUTPUT

 

INPUT

IDLE

POWER FACTOR

 

EFFICIENCY

 

 

 

 

CONDITIONS

CURRENT

 

 

FREQUENCY

 

POWER

@ RATED OUTPUT

 

@ RATED

 

 

 

 

AMPS / VOLTS / DUTY CYCLE

 

AMPS

 

 

 

 

OUTPUT

208/230/460/575V - 60HZ.

450A@38V.100%

58/53/25/22

 

 

 

 

 

570A@43V. 60%

82/78/37/31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

400 Watts

.95 MIN.

 

88%

 

 

 

 

400A@36V.100%

49/45/23/18

 

200/220/440/575V - 50HZ.

Max.

 

 

 

500A@40V. 60%

67/61/31/25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

OPEN

CURRENT

 

PULSE

PULSE

PULSE AND

 

AUXILIARY POWER

CIRCUIT

RANGE

FREQUENCY

VOLTAGE

BACKGROUND

(CIRCUIT BREAKER PROTECTED)

VOLTAGE

AMPS

 

 

RANGE

TIME RANGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

75 VDC

5 - 570A

0.15 - 1000 Hz

5 - 55 VDC

100 MICRO SEC. -

 

40 VDC AT

 

 

 

 

 

 

 

 

3.3 SEC.

 

10 AMPS

 

 

 

 

 

 

 

 

 

 

 

115VAC AT

 

 

 

 

 

 

 

 

 

 

 

15* AMPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROCESS CURRENT RANGE (DC)

MIG/MAG

FCAW

SMAW

GTAW

Pulse

CURRENT

50-570 Average Amps

40-570 Average Amps

30-570 Average Amps

15-500 Average Amps

5-750 Peak Amps

RECOMMENDED INPUT WIRE AND FUSE SIZES FOR MAXIMUM RATED OUTPUT

INPUT

VOLTAGE /

FREQUENCY

208/50/60HZ

230/50/60HZ

460/50/60HZ

575/50/60HZ

TYPE 75°C

COPPER WIRE IN

CONDUIT AWG[IEC]

SIZES (MM2)

4(25)

4(25)

8(10)

10(6)

TYPE 75°C

GROUND WIRE IN CON- DUIT AWG[IEC] SIZES (MM2)

6(16)

6(16)

10(6)

10(6)

TYPE 75°C

(SUPER LAG)

OR BREAKER SIZE (AMPS)

110

100

50

40

PHYSICAL DIMENSIONS

HEIGHT

 

WIDTH

DEPTH

 

WEIGHT

26.10 in

 

19.86 in

32.88 in

 

286 lbs.

663 mm

 

505 mm

835 mm

 

130 kg.

 

 

 

 

TEMPERATURE RANGES

STORAGE TEMPERATURE RANGE

OPERATING TEMPERATURE RANGE

 

-40°C to +40°C

 

-20°C to +40°C

 

 

 

 

 

 

 

 

 

*Earlier models used 10 amps circuit breaker.

POWER WAVE 455M

Image 9 Contents
Power Wave 455 M California Proposition 65 Warnings SafetyE C T R I C S H O C K c a n kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Thru E-6 Section ESection F-1 Section F-2Technical Specifications Power Wave 455M K2202-1, K2202-3 InstallationHigh Frequency Protection Machine GroundingInput Connection LiftingTable A.1 Electrode and Work Cable ConnectionsNegative Electrode Polarity Voltage SensingCable INDUCTANCE, and ITS Effects on Pulse Welding System Description Table A.2Electrode Voltage Sensing Single Head Feeder Configuring the SystemSingle Head Boom Feeder UP to 4 Feeders AllowedDual Head Boom Feeder using two single heads 7INSTALLATIONA-7Welding with Multiple Power Waves Control Cable SpecificationsTWO Power Waves Installation Receptacle Specifications DIP Switch Settings and LocationsWater Flow Sensor Operation Safety PrecautionsPower Wave 455M Definition of Welding Terms Recommended Processes and Equipment General DescriptionRequired Equipment LimitationsPower Wave 455M North American Case Front ControlsCase Front Layout Fringe Procedures Nominal ProceduresWelding Adjustments Making a WeldWelding Mode Constant Voltage WeldingARC Control Figure A.6 Current Wave Form Pulse Pulse WeldingFactory Installed AccessoriesField Installed Optional EquipmentRoutine Maintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingError code before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the PowerwaveContact your local Lincoln Output ProblemsAuthorized Field Service Facility Cabling, etc Diagrams Diagrams Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Power Wave 455M Power Wave 455M Precaucion Warnung