Lincoln Electric IM762-C manual Table of Contents

Page 7

vi

TABLE OF CONTENTS

 

vi

 

 

 

Page

 

Installation

Section A

 

Technical Specifications - POWER WAVE 455M

A-1

 

Safety Precautions

A-2

 

Select Suitable Location

A-2

 

Lifting

A-2

 

Stacking

A-2

 

Machine Grounding

A-2

 

High Frequency Protection

A-2

 

Input Connection

A-2

 

Input Fuse and Supply Wire Considerations

A-3

 

Input Voltage Change Over Procedure

A-3

 

Electrode and Work Cable Connections

A-3

 

Cable Inductance, and its Effects on Pulse Welding

A-4

 

Negative Electrode Polarity

A-4

 

Voltage Sensing

A-4

 

Power Wave to Semi-automatic Power Feed Wire Feeder Interconnections

........A-5

 

System Description

A-5

 

Welding with Multiple Power Waves

A-6

 

Control Cable Specifications

A-6

 

Multiple Arc Unsynchronized

A-7

 

I / O Receptacle Specifications

A-8

 

Dip Switch Settings and Locations

A-8

 

Control Board Dip Switch

A-8

 

Water Flow Sensor

A-8

 

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Operation

Section B

 

Safety Precautions

B-1

 

Graphic Symbols that appear on this machine or in this manual

B-2

 

Definition of Welding Terms

B-3

 

General Description

B-4

 

Recommended Processes and Equipment

B-4

 

Required Equipment

B-4

 

Limitations

B-4

 

Duty Cycle and Time Period

B-4

 

Case Front Controls

B-5

 

Nominal Procedures

B-6

 

Fringe Procedures

B-6

 

Making a Weld

B-6

 

Welding Adjustment

B-6

 

Constant Voltage Welding

B-7

 

Pulse Welding

B-8

 

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Accessories

Section C

 

Optional Equipment

C-1

 

Factory Installed

C-1

 

Field Installed

C-1

 

Compatible Lincoln Equipment

C-1

 

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Maintenance

Section D

 

Safety Precautions

D-1

 

Routine Maintenance

D-1

 

Periodic Maintenance

D-1

 

Calibration Specification

D-1

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Image 7 Contents
Power Wave 455 M California Proposition 65 Warnings SafetyE C T R I C S H O C K c a n kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section F-2 Section EThru E-6 Section F-1Technical Specifications Power Wave 455M K2202-1, K2202-3 InstallationLifting Machine GroundingHigh Frequency Protection Input ConnectionTable A.1 Electrode and Work Cable ConnectionsVoltage Sensing Negative Electrode PolarityCable INDUCTANCE, and ITS Effects on Pulse Welding Table A.2 System DescriptionElectrode Voltage Sensing UP to 4 Feeders Allowed Configuring the SystemSingle Head Feeder Single Head Boom FeederDual Head Boom Feeder using two single heads 7INSTALLATIONA-7Control Cable Specifications Welding with Multiple Power WavesTWO Power Waves Installation DIP Switch Settings and Locations Receptacle SpecificationsWater Flow Sensor Operation Safety PrecautionsPower Wave 455M Definition of Welding Terms Limitations General DescriptionRecommended Processes and Equipment Required EquipmentCase Front Controls Power Wave 455M North AmericanCase Front Layout Making a Weld Nominal ProceduresFringe Procedures Welding AdjustmentsConstant Voltage Welding Welding ModeARC Control Figure A.6 Current Wave Form Pulse Pulse WeldingOptional Equipment AccessoriesFactory Installed Field InstalledRoutine Maintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingError code before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the PowerwaveContact your local Lincoln Output ProblemsAuthorized Field Service Facility Cabling, etc Diagrams Diagrams Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Power Wave 455M Power Wave 455M Precaucion Warnung