Lincoln Electric IM762-C manual Receptacle Specifications, Water Flow Sensor

Page 18

A-10

INSTALLATION

A-10

 

 

 

I / O RECEPTACLE SPECIFICATIONS

TABLE 3

WIRE FEEDER RECEPTACLE S1

PIN LEAD#

FUNCTION

A53 Communication Bus L

B54 Communication Bus H

C67A Electrode Voltage Sense

D

52

0vdc

E

51

+40vdc

 

 

 

 

TABLE 4

VOLTAGE SENSE RECEPTACLE S2

 

PIN

LEAD#

FUNCTION

321A Work Voltage Sense

TABLE 5

RS232 RECEPTACLE S3

PIN LEAD#

FUNCTION

2253 RS232 Receive

3254 RS232 Transmit

4

#

S3 Pin5

5

#

S3 Pin4

6# # S3 Pin20

20

# #

S3 Pin6

7251 RS232 Common

switch 7

 

auto mapping

 

off(default)

 

auto mapping enable

 

on

 

auto mapping disabled

 

 

 

 

 

 

 

switch 8

work sense lead

*off(default)

work sense lead not connected

on

work sense lead connected

 

 

 

 

*The Power Wave 455M does not come supplied with a work sense lead.

FIGURE A.5

CONTROL BOARD (DIP Switch Location)

DIP SWITCH SETTINGS AND LOCATIONS

DIP switches on the P.C. Boards allow for custom configuration of the Power Wave. To access the DIP switches:

Turn off power at the disconnect switch.

Remove the top four screws securing the front access panel.

Loosen, but do not completely remove, the bottom two screws holding the access panel.

Open the access panel, allowing the weight of the panel to be carried by the bottom two screws. Make sure to prevent the weight of the access panel from hanging on the harness.

Adjust the DIP switches as necessary.

Replace the panel and screws, and restore power.

WATER FLOW SENSOR

Water cooled guns can be damaged very quickly if they are used even momentarily without water flowing. A water flow sensor is recommended for those water coolers that do not have an integral flow sensor. Recommended practice is to install a water flow sen- sor such as K1536-1 on the water return line of the torch. When fully integrated into the welding system, the sensor will prevent welding if no water flow is pre- sent.

FIGURE A.6

CONTROL BOARD DIP SWITCH: switch 1 = reserved for future use switch 2 = reserved for future use switch 3 = equipment group 1 selcted (default=off) switch 4 = equipment group 2 selcted (default=off)

switch 5 = reserved for future use switch 6 = reserved for future use switch 7 = auto mapping

switch 8 = work sense lead

(See Figure A.6 for Dual Head Boom Feeder)

POWER WAVE 455M

Image 18 Contents
Power Wave 455 M Safety California Proposition 65 WarningsE C T R I C S H O C K c a n kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section F-1 Section EThru E-6 Section F-2Installation Technical Specifications Power Wave 455M K2202-1, K2202-3Input Connection Machine GroundingHigh Frequency Protection LiftingElectrode and Work Cable Connections Table A.1Negative Electrode Polarity Voltage SensingCable INDUCTANCE, and ITS Effects on Pulse Welding System Description Table A.2Electrode Voltage Sensing Single Head Boom Feeder Configuring the SystemSingle Head Feeder UP to 4 Feeders Allowed7INSTALLATIONA-7 Dual Head Boom Feeder using two single headsWelding with Multiple Power Waves Control Cable SpecificationsTWO Power Waves Installation Receptacle Specifications DIP Switch Settings and LocationsWater Flow Sensor Safety Precautions OperationPower Wave 455M Definition of Welding Terms Required Equipment General DescriptionRecommended Processes and Equipment LimitationsPower Wave 455M North American Case Front ControlsCase Front Layout Welding Adjustments Nominal ProceduresFringe Procedures Making a WeldWelding Mode Constant Voltage WeldingARC Control Pulse Welding Figure A.6 Current Wave Form PulseField Installed AccessoriesFactory Installed Optional EquipmentMaintenance Routine MaintenanceTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error code before the machine is turned offError Codes for the Powerwave Error Code # IndicationOutput Problems Contact your local LincolnAuthorized Field Service Facility Cabling, etc Diagrams Diagrams Connection Diagram Connection Diagram Semi-automatic Simple SystemDimension Print Power Wave 455M Power Wave 455M Precaucion Warnung