Lincoln Electric IM746 manual Power Wave

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POWER WAVE 405

IM746

August, 2004

For use with machines Code 10896

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT . And, most importantly, think before you act and be careful.

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OPERATOR’S MANUAL

Copyright © 2004 Lincoln Global Inc.

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents Power Wave Power Wave SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Thank You Table of Contents Technical Specifications Power Wave InstallationSelect Suitable Location Safety PrecautionsNegative Electrode Polarity Output CABLES, Connections and LimitationsVoltage Sensing Work Voltage Sensing Table A.1Electrode Voltage Sensing System Model System DescriptionSystem SET-UP 6INSTALLATIONA-6Basic Rules Simple SystemNo FH0 Alllowed Multiple Group SystemSingle Group Multi-Head System Single Group Multi-Head System Alternate Method Figure A.5Control Cable Specifications Welding with Multiple Power WavesTWO Power Waves DIP Switch Settings and Locations Receptacle SpecificationsControl Board DIP Switch General Description OperationRecommended Processes and Equipment Recommended ProcessesLimitations Required EquipmentDuty Cycle and Time Period Case Front ControlsNominal Procedures Case Front Layout Power WaveFringe Procedures Welding AdjustmentsConstant Voltage Welding Welding ModeVolts / Trim ARC ControlPULSE-ON-PULSE GMAW-PP Pulse WeldingBenefits of Pulse on Pulse from Lincoln Electric Welding Procedures for PULSE-ON-PULSE Table B.2TIG Gtaw SmawRecommended Welding Procedures for Power Mode Table B.3 Power ModeFactory Installed AccessoriesField Installed Optional EquipmentCapacitor Discharge Procedure MaintenanceAlways wear a face shield and long sleeves when servicing HOW to USE Troubleshooting Guide TroubleshootingError code before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the PowerwaveAuthorized Field Service Facility Troubleshooting GuideContact your local Lincoln Problems Possible Areas Recommended Symptoms Troubleshooting Troubleshooting Diagrams Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Precaucion Warnung