Lincoln Electric IM746 manual Installation, Technical Specifications Power Wave

Page 10

 

A-1

 

 

 

 

INSTALLATION

 

A-1

 

 

 

 

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS - POWER WAVE 405

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT AC VOLTAGE & DC OUTPUT

 

 

 

Product

Ordering

Input AC

Rated DC Output

Output

Weight

Dimensions

 

 

Name

Information

Voltage

Amps/Volts/Duty Cycle

Range

with Cord

HxWxD

 

 

 

 

 

 

50/60 Hz

(continuous)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

350A

/ 34V / 60%

 

 

14.7”x12.5”x

 

 

Power

 

200-220/

3 Phase

 

 

27.8”*

 

 

Wave

K 2152-2

380-400/

320A

/ 33V / 60%

AMPS

86.5lbs

(373x318x

 

 

405

 

415

1 Phase

5-425

(37.4 kg)

706*)mm

 

 

60/50 Hz

 

 

 

 

 

 

 

 

 

 

 

275A

/ 31V /100%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Phase

 

 

 

 

 

 

 

 

 

300A / 32V / 100%

 

 

* Includes

 

 

 

 

 

 

3

Phase

 

 

handles

 

 

 

 

 

 

 

 

 

 

 

 

* Overall Length Including Handle, 21.6” (549mm) without handle.

INPUT CURRENT

Recommended Fuse Sizes Based On The U.S. National Electrical Code And Maximum Machine Outputs

Input 50/60 Hz

Output

 

Recommended

 

 

Voltage

Phases

300Amps@

 

 

350Amps@

Line Cord

Size Fuse Size

Notes

 

 

32Volts(100%)

 

 

34Volts(60%)

AWG SIZES

 

 

 

200

3

41

 

 

48

6

80A

Note 2

 

230

3

37

 

 

48

6

80A

Note 2

380

3

23

 

 

28

8

50A

 

 

400

3

22

 

 

27

8

50A

 

 

415

3

22

 

 

26

8

50A

 

 

 

 

 

 

 

 

 

 

Voltage

Phases

275Amps@

 

320Amps@

Line Cord

Size Fuse Size

Notes

 

 

31Volts(100%)

 

33Volts(60%)

 

 

 

 

200

1

----

 

 

----

---

-----

Note 1

220

1

64

 

 

82

4

125A

Note 2

380

1

44

 

 

55

6

80A

Note 2

400

1

40

 

 

50

8

80A

 

 

415

1

38

 

 

48

8

80A

 

 

 

 

 

 

 

 

 

 

 

 

1.Not rated is indicated by 4-x's in the box on the rating plate

2.When operating on these inputs, the line cord should be changed to an input conductor of 6 AWG or larger.

OUTPUT CABLES, CONNECTIONS AND LIMITATIONS

Select the output cable size based upon the following chart.

Cable sizes for Combined Length of Electrode and Work Cable (Copper) 75C rated:

 

DUTY CYCLE

CURRENT

LENGTH UP 61m (200 FT)

61-76m (200-250 FT)

 

 

100%

275

2/0

2/0

 

 

60%

350

2/0

2/0

 

POWER WAVE 405

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Contents Power Wave Safety Power WaveElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Thank You Table of Contents Installation Technical Specifications Power WaveSafety Precautions Select Suitable LocationNegative Electrode Polarity Output CABLES, Connections and LimitationsVoltage Sensing Work Voltage Sensing Table A.1Electrode Voltage Sensing System Description System ModelBasic Rules 6INSTALLATIONA-6System SET-UP Simple SystemNo FH0 Alllowed Multiple Group SystemSingle Group Multi-Head System Figure A.5 Single Group Multi-Head System Alternate MethodControl Cable Specifications Welding with Multiple Power WavesTWO Power Waves DIP Switch Settings and Locations Receptacle SpecificationsControl Board DIP Switch Recommended Processes and Equipment OperationGeneral Description Recommended ProcessesDuty Cycle and Time Period Required EquipmentLimitations Case Front ControlsFringe Procedures Case Front Layout Power WaveNominal Procedures Welding AdjustmentsVolts / Trim Welding ModeConstant Voltage Welding ARC ControlPulse Welding PULSE-ON-PULSE GMAW-PPTIG Gtaw Welding Procedures for PULSE-ON-PULSE Table B.2Benefits of Pulse on Pulse from Lincoln Electric SmawPower Mode Recommended Welding Procedures for Power Mode Table B.3Field Installed AccessoriesFactory Installed Optional EquipmentCapacitor Discharge Procedure MaintenanceAlways wear a face shield and long sleeves when servicing Troubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Error code before the machine is turned offError Codes for the Powerwave Error Code # IndicationAuthorized Field Service Facility Troubleshooting GuideContact your local Lincoln Problems Possible Areas Recommended Symptoms Troubleshooting Troubleshooting Diagrams Connection Diagram Connection Diagram Semi-automatic Simple SystemDimension Print Precaucion Warnung