Lincoln Electric IM746 manual Constant Voltage Welding, Volts / Trim, Welding Mode, ARC Control

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B-4

OPERATION

B-4

 

 

 

In non-synergic modes, the WFS control behaves more like a conventional CV power source where WFS and voltage are independent adjustments. Therefore to maintain the arc characteristics, the oper- ator must adjust the voltage to compensate for any changes made to the WFS.

In constant current modes (stick, TIG) this control adjusts the output current, in amps.

VOLTS / TRIM:

In constant voltage modes (synergic CV, standard CV) the control adjusts the welding voltage.

In pulse welding modes (pulse and Pulse on pulse GMAW only) the user can change the Trim setting to adjust the arc length. It is adjustable from 0.500 to 1.500. A Trim setting of 1.000 is a good starting point for most conditions.

WELDING MODE

May be selected by name (CV/MIG, CC/Stick Crisp, Gouge, etc.) or by a mode number (10, 24, 71, etc.) depending on the Control Box options. Selecting a welding mode determines the output characteristics of the Power Wave power source. For a more complete description of the welding modes available in the Power Wave, see the explanation below.

ARC CONTROL

Also known as Inductance or Wave Control. Allows operator to vary the arc characteristics from "soft" to "harsh" in all weld modes. It is adjustable from -10.0 to +10.0, with a nominal setting of 00.0 (The nominal set- ting of 00.0 may be displayed as OFF on some Power Feed wire feeder control panels). See the Welding Mode descriptions, below, for detailed explanations of how the Arc Control affects each mode.

Current

Time

CONSTANT VOLTAGE WELDING

Synergic CV:

For each wire feed speed, a corresponding voltage is preprogrammed into the machine through special soft- ware at the factory. The nominal preprogrammed volt- age is the average voltage for a given wire feed speed, but may be adjusted to preference. When the wire feed speed changes, the Power Wave automati- cally adjusts the voltage level correspondingly to maintain similar arc characteristics throughout the WFS range.

Non Synergic CV:

This type of CV mode behaves more like a conven- tional CV power source. Voltage and WFS are inde- pendent adjustments. Therefore to maintain the arc characteristics, the operator must adjust the voltage to compensate for any changes made to the WFS.

All CV Modes:

Arc Control, often referred to as wave control, adjusts the inductance of the waveshape. The wave control adjustment is similar to the "pinch" function in that it is inversely proportional to inductance. Therefore, increasing wave control greater than 0.0 results in a harsher, colder arc while decreasing the wave control to less than 0.0 provides a softer, hotter arc.

(See Figure B.2)

FIGURE B.2

CURRENT WAVE FORM (CV)

POWER WAVE 405

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Contents Power Wave Power Wave SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Thank You Table of Contents Technical Specifications Power Wave InstallationSelect Suitable Location Safety PrecautionsVoltage Sensing Output CABLES, Connections and LimitationsNegative Electrode Polarity Electrode Voltage Sensing Table A.1Work Voltage Sensing System Model System DescriptionSimple System 6INSTALLATIONA-6System SET-UP Basic RulesSingle Group Multi-Head System Multiple Group SystemNo FH0 Alllowed Single Group Multi-Head System Alternate Method Figure A.5TWO Power Waves Welding with Multiple Power WavesControl Cable Specifications Control Board DIP Switch Receptacle SpecificationsDIP Switch Settings and Locations Recommended Processes Operation General Description Recommended Processes and EquipmentCase Front Controls Required EquipmentLimitations Duty Cycle and Time PeriodWelding Adjustments Case Front Layout Power WaveNominal Procedures Fringe ProceduresARC Control Welding ModeConstant Voltage Welding Volts / TrimPULSE-ON-PULSE GMAW-PP Pulse WeldingSmaw Welding Procedures for PULSE-ON-PULSE Table B.2Benefits of Pulse on Pulse from Lincoln Electric TIG GtawRecommended Welding Procedures for Power Mode Table B.3 Power ModeOptional Equipment AccessoriesFactory Installed Field InstalledAlways wear a face shield and long sleeves when servicing MaintenanceCapacitor Discharge Procedure HOW to USE Troubleshooting Guide TroubleshootingError code before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the PowerwaveContact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility Problems Possible Areas Recommended Symptoms Troubleshooting Troubleshooting Diagrams Connection Diagram Semi-automatic Simple System Connection DiagramDimension Print Precaucion Warnung