Table of Contents

viii	TABLE OF CONTENTS		viii
			Page
	Installation	Section A
	Technical Specifications - POWER WAVE 405		A-1
	Safety Precautions		A-2
	Select Suitable Location		A-2
	Stacking		A-2
	Tilting		A-2
	Input and Grounding Connections		A-2
	Power Cord Connection		A-2
	Undercarriage Mountings		A-2
	Output Cables, Connections and Limitations		A-3
	Negative Electrode Polarity		A-3
	Voltage Sensing		A-3, A-4
	Power Wave to Semi-automatic Power Feed Wire Feeder Interconnections		........A-4
	System Description		A-5
	System Set-Up	A-6 thru A-8
	Welding with Multiple Power Waves		A-9
	Control Cable Specifications		A-9
	I / O Receptacle Specifications		A-10
	Dip Switch Settings and Locations		A-10
	Control Board Dip Switch		A-10
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	Operation	Section B
	Safety Precautions		B-1
	General Description		B-1
	Recommended Processes and Equipment		B-1
	Recommended Processes		B-1
	Required Equipment		B-2
	Limitations		B-2
	Duty Cycle and Time Period		B-2
	Case Front Controls		B-2, B-3
	Nominal Procedures		B-3
	Fringe Procedures		B-3
	Making a Weld		B-3
	Welding Adjustment		B-3
	Constant Voltage Welding		B-4
	Pulse Welding, Tig GTAW		B-5
	Pulse on Pulse, Benefits on Pulse on Pulse, Tig GTAW		B-6
	Power Mode, Recommended Welding Procedures for Power Mode		B-7
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	Accessories	Section C
	Optional Equipment		C-1
	Factory Installed		C-1
	Field Installed		C-1
	Compatible Lincoln Equipment
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	Maintenance	Section D
	Safety Precautions		D-1
	Capacitor Discharge Procedure		D-1
	Routine Maintenance		D-1
	Periodic Maintenance		D-1
	Calibration Specification		D-1
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	Troubleshooting	Section E
	How to use Troubleshooting Guide		E-1
	Using the Status LED to Troubleshoot System Problems		E-2
	Troubleshooting Guide	E-3 thru E-7
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	Wiring Diagram	Section F-1
	Connection Diagram	Section F-2
	Dimension Print	Section F-3
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	Parts Lists		P 418
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