Lincoln Electric IM894-B Installation, Lubrication Emissions Fuel System Governor, Vantage 500 CE

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A-1

INSTALLATION

A-1

TECHNICAL SPECIFICATIONS - VANTAGE® 500 (CE) (K2503-1, -2, -3, -4)

INPUT - DIESEL ENGINE

Make/Model Description

Perkins

4 cylinder

404C-22T

37.2 HP

11298, 11299

1500 RPM

Perkins

Turbo Charged

404D-22T

water cooled

11524, 11525

Diesel Engine

11574, 11575

Speed (RPM)

High Idle 1575

Full Load 1575

Low Idle 1200

Displacement

Starting

cu. in. (ltrs.)

System

135.6(2.2)

12VDC Battery &

 

starter

 

Bore x Stroke inch (mm)

(Group 34; 650

 

cold crank amps)

3.43 X 3.64

65 Amp Alternator

(87.1 x 92.5mm)

W / Built in Regulator

 

 

Capacities

Oil:

Fuel: 15 gal.

8.45Qts. (8L)

(57 L)

 

 

Radiator

Fuel: 20 gal.

Coolant:

(75.7 L)

9.5 Qts. (9.0L)

 

 

 

RATED OUTPUT @ 104° F (40° C) - WELDER

Welding Process

Welding Output

Output Range

Max. Weld OCV

 

Current/Voltage/Duty Cycle

 

@Rated Load RPM

DC Constant Current

400A / 36V / 100%

30 TO 500 AMPS

 

450A / 38V / 60%

60 Volts(2)

 

 

DC Pipe Current

300A / 32V / 100%

40 TO 300 AMPS

 

Touch-Start™TIG

250A / 30V / 100%

20 TO 250 AMPS

 

DC Constant Voltage

400A / 36V / 100%

14 TO 40 VOLTS

 

450A / 38V / 60%

60 Volts

 

 

Arc Gouging

450A / 38V / 60%

90 TO 500 AMPS

 

 

 

 

 

RATED OUTPUT @ 40° C (104° F).- GENERATOR

Auxiliary Power (1)

16,500 Watts Peak / 14,500 Watts Continuous, 50 Hz 400 Volts 3-Phase (Euro/UK) 6,900 Watts Peak(3) / 6,900 Watts Continuous, 50 Hz 230 Volts 1-Phase (Euro) 3,400 Watts Peak(3) / 3,400 Watts Continuous, 50 Hz 230 Volts 1-Phase (UK) 3,400 Watts Peak(3) / 3,400 Watts Continuous, 50 Hz 115 Volts 1-Phase (UK) Sound Levels (Sound power: 96 dB Lwa)

 

 

 

ENGINE

 

 

LUBRICATION

EMISSIONS

FUEL SYSTEM

 

GOVERNOR

Full Pressure

(Codes 11298, 11299) EPA Tier Il

Mechanical Fuel Pump, Auto air bleed

 

Electronic

with Full Flow Filter

(Codes 11524, 11525, 11574, 11575)

system, Electric shutoff solenoid, Indirect fuel injector.

 

 

EPA Tier IV Interim Compliant

 

 

 

 

AIR CLEANER

ENGINE IDLER

 

MUFFLER

 

ENGINE PROTECTION

 

 

 

Low noise Muffler:

 

Shutdown on low oil

Single Element

Automatic Idler

 

Top outlet can be rotated.

 

pressure & high engine

 

 

 

Made from long life, aluminized steel.

 

coolant temperature

 

 

 

 

 

 

 

ENGINE WARRANTY: 2 years / 2000 hours, all non-electric components, 3 years major non-electric components. See Perkins warranty for details.

PHYSICAL DIMENSIONS

HEIGHT

WIDTH

DEPTH

 

WEIGHT

35.94 (4) in.

27.05 in

62.59 in.

 

 

 

 

1290 lbs. (586kg.)

 

913 mm

687 mm

1590 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1)Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced.

(2)Reduced to less than (32V for Codes 11298, 11299), (30V for Codes 11524, 11525, 11574, 11575) in the CC-stick Mode when VRD (VOLTAGE REDUCTION DEVICE) is on.

(3)Maximum per circuit breaker rating.

(4)To Top of enclosure. Add 7.35 (186.7mm) to top of exhaust. Add 3.87”(98.3mm) to top of Lift Bail.

VANTAGE® 500 (CE)

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Contents Vantage California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Electromagnetic Compatibility EMC Vii Table of Contents 535 Section DSection E Section FLubrication Emissions Fuel System Governor InstallationAIR Cleaner Engine Idler Muffler Engine Protection Height Width Depth WeightK2503-1, -3 UK K2503-2, -4 Europe Model NumbersLocation and Ventilation Safety PrecautionsVRD Voltage Reduction Device Towing PRE-OPERATION Engine ServiceHigh Temperature Operation Vehicle MountingFuel Battery ConnectionRemote Control OILElectrical Connections Across The-Arc Model Auxiliary PowerStandby Power Connections Connection of Lincoln Electric Wire Feeders8INSTALLATIONA-8 General Description OperationFigure B.1 Weld Mode Selector SwitchTable B.1 Wire Feeder Voltmeter SwitchTable B.2 Typical Vantage 500 CE Fuel Consumption Engine ControlsGlow Plug Push Button Circuit Breaker Starting the EngineDuty Cycle Stopping the EngineWelder Operation Constant Current CC-STICK WeldingTable B.3 TIG WeldingTypical Current Ranges 1 for Tungsten ELECTRODES2 ARC Gouging Wire WELDING-CVTIG Options AccessoriesField Installed Options / Accessories Wire Feeder OptionsRoutine Maintenance MaintenanceOIL Filter Change AIR CleanerEngine OIL Change 3MAINTENANCED-3 Service IInstructionsBleeding the Fuel System Cooling SystemTightening the FAN Belt Arrestor Engine AdjustmentBattery Maintenance Servicing Optional SparkWelder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingContact Your local Lincoln Authorized Field Service FacilityWelding without a control cable Troubleshooting Faulty control cable. Repair or Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams 500 CE 5WIRING DIAGRAMF-5Vantage WiringDiagram Dimension Print Vantage 500 CE Vantage 500 CE Precaucion Warnung